Efficient identification of geometric errors in CNC machine tools based on dual-frequency laser interferometry

Abstract

In contemporary production, the computer numerical control machine tool is an essential processing apparatus. However, its geometric errors can often impact processing accuracy and stability. Therefore, an innovative geometric error identification method for CNC machine tools is proposed, which uses the polarization information in the dual-frequency laser interferometer to improve the measurement accuracy. By optimizing the polarization state of the laser system, the ability to identify the geometric error of the machine tool is improved. The findings of this study indicated that the measurement accuracy, measurement range, ease of operation, reliability, cost and applicability of the dual-frequency laser interferometer-based geometric error identification method for computer numerical control machine tools were 0.91, 0.87, 0.93, 0.77, 0.94, 0.85 and 0.97, respectively, which were better than the comprehensive performance of other methods. The study's suggested method offers a solid foundation for raising the precision and machining quality of machine tools by effectively and precisely identifying the geometric faults of CNC tools. The study's findings also establish the groundwork for future widespread use of dual-frequency laser interferometers in the detection of geometric faults in computer numerical control machine tools by offering theoretical justification for real-world uses.