Efficient eco-friendly synthesis of carbon nanotubes over graphite nanosheets from yellow corn: a one-step green approach

Abstract

The present work reports the synthesis of multi-wall carbon nanotubes (MWCNTs) over graphite nanosheets by an easy and simple approach without using any external catalyst. Simply, yellow corn seeds were thermally annealed in a hydrogen atmosphere at 1050 °C for 3 h without any pretreatments. Notably, the growth of MWCNTs was observed to preferentially occur on the outer surface of the corn shell. This uncomplicated approach not only emphasizes the feasibility of synthesizing carbon nanomaterials using agricultural by-products but also underscores the potential applications of these synthesized materials in various fields. Samples were examined through a comprehensive analysis employing various techniques, including scanning electron microscopy (SEM), Raman spectroscopy, FTIR, X-ray diffraction (XRD), and high-resolution transmission electron microscopy (HRTEM). The findings unveiled the formation of rolled graphene accompanied by the presence of vertical multi-wall carbon nanotubes (MWCNTs) positioned over stacked graphene sheets. This detailed characterization provides insights into the structural features and arrangement of the synthesized materials, paving the way for a deeper understanding of their potential applications. The pyrolysis temperature is a crucial factor in the morphological characteristics of the synthesized carbon nanostructures. While graphene cage-like structures were obtained at 800 °C, small carbon nanotubes were grafted to larger ones and formed three-dimensional hierarchical morphologies when the annealing temperature increased to 900 °C. The growth mechanism of the carbon nanotubes was explained based on the jet self-extrusion of the generated gases through the inherent pores of the corn seeds. The current technique employed in manufacturing MWCNTs shows significant promise as a green synthesis method for producing catalyst-free MWCNTs suitable for industrial applications including sensors and energy storage materials.