Efficacious constrained layer damping of carbon black‐reinforced nitrile butadiene rubber‐polyvinyl chloride blend vulcanizates: A comprehensive study

Abstract

We report efficacious vibration damping of carbon black reinforced nitrile butadiene rubber‐polyvinyl chloride blend (NVC) vulcanizates in a constrained layer damping (CLD) configuration. The objective is to compare numerical simulations using finite element method (FEM) and the widely used Ross‐Kerwin‐Ungar (RKU) model with the experimental results. NVC blend (50:50 by weight), was compounded with carbon black as reinforcing filler and vulcanized using a sulfur‐based curative system. Significant reinforcement and toughening were observed for the carbon black reinforced vulcanizates compared to the pristine blend. The viscoelastic properties of the vulcanizates were assessed using dynamic mechanical analysis (DMA), exploring their behavior concerning temperature variations and different frequencies to generate the Prony series coefficients for input in FEM analysis. Vibration damping experiments were conducted using the Oberst beam method in a single cantilever mode, with steel as the vibrating substrate, aluminum as the constraining layer, and the NVC vulcanizates as viscoelastic materials (VEM). Numerical simulations were performed using FEM to analyze mode shapes and frequency response function (FRF), and the RKU model was employed to quantify CLD system loss factors (SLF). The salient finding of this study was the observed SLF values in the range of 0.08–0.20 in the frequency regime of 200–2000 Hz. These values qualify the studied material as effective VEMs for CLD treatment of structural vibrations. This study supports design optimization efforts in a wide range of engineering applications where effective vibration damping is critical.Highlights Enhancement of NVC blend properties through carbon black reinforcement. Detailed analysis of viscoelastic behavior using DMA. Validation of findings through experimental modal analysis. Promising results in terms of system loss factors for CLD applications.