Effects of Processing Parameters on Microstructure and Mechanical Properties of Powder-Thixoforged SiC p /6061 Al Composite

Chen, Cao; Zhang, Xuezheng; Chen, Tijun; Chen, Yushi

doi:10.1590/1980-5373-mr-2016-0466

Cited by 3 publications

(1 citation statement)

References 22 publications

(26 reference statements)

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“…BARMOUZ et al [27] has discovered the formation of the intermetallic phases between the base metal and reinforced particles in the casted specimens. CAO et al [28] has discovered that the behavior of the reinforced particles changes with the processing parameters. GUKENDRAN et al [29] concluded that the introduction of reinforcements into aluminium enhances the mechanical properties of the composites considerably.…”

Section: Introductionmentioning

confidence: 99%

FE simulation of uniaxial tensile behavior of SiC reinforced AA5083 alloy

Songa,

Suman,

Manyala

2024

Matéria (Rio J.)

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Reinforcements added to pure AA5083 alloy are known to lower the overall weight while improving the strength of the Metal Matrix Composite (MMC). In this work, Silicon carbide (SiC) particles are added to pure AA5083 in varying quantities (3%, 5%, 7% and 10%), and tested to failure using tensile testing. The stress-strain behavior is decomposed into the elastic and plastic behavior and is validated using Finite Element (FE) modeling. The results exhibited an increase in ultimate tensile strength (UTS) of the MMC up to 5% of SiC. The formation of intermetallic compounds due to reactions at high concentrations of SiC resulted in debonding in the MMC and thus reduction in UTS. In this work, the response of the material between yield and complete failure is characterized using VOCE nonlinear model in FE analysis. It is observed that MMC with 5% SiC has shown maximum UTS (340.34 Mpa), while MMC with 10% SiC content has resulted in the most ductility (27% plastic strain) of all the compositions. Further, MMC with 7% SiC has highest saturation stress (R 0 = 653.09 Mpa) and lowest ductility, while MMC with 10% SiC has lowest saturation stress (R 0 = 115.57 Mpa) and highest ductility.

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Section: Introductionmentioning

confidence: 99%

FE simulation of uniaxial tensile behavior of SiC reinforced AA5083 alloy

Songa,

Suman,

Manyala

2024

Matéria (Rio J.)

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A critical review on tool wear mechanism and surface integrity aspects of SiCp/Al MMCs during turning: prospects and challenges

Laghari

Jamil

Laghari

et al. 2023

Int J Adv Manuf Technol

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Numerical Modeling and Experimental Study of Solidification Behavior of Al-Mg2Si Composite Sheet Fabricated Using Continuous Casting Route

Saini

Jha

2023

ASME Journal of Heat and Mass Transfer

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Owing to manufacturing challenges, the fabrication of thin sheets of metal matrix composites has been an area of concern for sheet manufacturers. Converting a billet of composite into a sheet using rolling and extrusion is quite energy-intensive and prone to cracking using the conventional casting route. To address this issue, the present study explores the development of particle-reinforced near eutectic Al-Mg2Si composite sheets using a vertical twin-roll continuous casting process. The numerical simulation involves fluid flow, solidification, and heat transfer analysis of the twin-roll continuous casting process for producing thin strips. Processing parameters such as the velocity of rolls and superheat temperature of the melt are optimized to successfully convert the melt into a sheet of composite material. A combined numerical and experimental study shows that the CC process is more sensitive to the casting speed. A small change in roller speed (2 rpm) significantly affects the solidified fraction at the roller exit. Optimizing the casting speed to 0.072 m/s and inlet temperature to 886 K, an in-situ Al-Mg2Si composite sheet of 3 mm thickness is successfully cast. The particle distribution along the casting direction of the sheet is uniform, ensuring the homogeneous mechanical properties reported in terms of hardness. The entire process does not require external stirring to get uniform distribution of the reinforced particles.

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Effects of Processing Parameters on Microstructure and Mechanical Properties of Powder-Thixoforged SiC p /6061 Al Composite

Cited by 3 publications

References 22 publications

FE simulation of uniaxial tensile behavior of SiC reinforced AA5083 alloy

FE simulation of uniaxial tensile behavior of SiC reinforced AA5083 alloy

A critical review on tool wear mechanism and surface integrity aspects of SiCp/Al MMCs during turning: prospects and challenges

Numerical Modeling and Experimental Study of Solidification Behavior of Al-Mg2Si Composite Sheet Fabricated Using Continuous Casting Route

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