Effects of KoBo-Processing and Subsequent Annealing Treatment on Grain Boundary Network and Texture Development in Laser Powder Bed Fusion (LPBF) AlSi10Mg Alloy

Abstract

It is well known that the properties of polycrystalline metals are related to grain boundaries (GBs), which are fundamental structural elements where crystallographic orientations change abruptly and often exhibit some degree of symmetry. Grain boundaries often exhibit unique structural, chemical, and electronic properties that differ from bulk crystalline domains. Their effects on material properties, including mechanical strength, corrosion resistance, and electrical conductivity, make grain boundaries a focus of intense scientific investigation. In this study, the microstructural transformation of an AlSi10Mg alloy subjected to KoBo extrusion and subsequent annealing is investigated. A notable discovery is the effectiveness of a strain-annealing method for grain boundary engineering (GBE) of the LPBF AlSi10Mg alloy. In particular, this study shows a significant increase in the population of coincidence site lattice boundaries (CSL), which embody the symmetry of the crystal lattice structure. These boundaries, which are characterised by a high degree of symmetry, contribute to their special properties compared to random grain boundaries. The experimental results emphasise the crucial role of strain-induced boundary migration (SIBM) in the development of a brass texture in the microstructure of the alloy after annealing. In addition, the presented results demonstrate the feasibility of applying GBE to materials with high stacking fault energy (SFE), which opens up new possibilities for optimizing their properties.

Self-Heating and Fatigue Assessment of Laser Powder Bed Fusion NiTi Alloy with High Cycle Fatigue Mechanisms Identification

“…Various types of features were distinguished, including melt pool boundaries and grain boundaries. These boundaries resulted from crystal misorientation, reducing the indexation quality [18,47]. Meltpool boundaries were more pronounced in some regions with numerous fine grains, potentially smaller than the resolution of the analysis, further contributing to non-or poor-indexed results.…”

Revealing Crack Propagation and Mechanical Behavior of Corroded Aluminum Alloys

“…Hence, the distribution of stress and strain induced by the corrosive surface plays a critical role in determining the mechanical properties. The properties of polycrystalline metals are closely tied to grain boundaries, which are essential structural components where there is a sudden change in crystallographic orientations and often display a certain level of symmetry [50][51][52]. The microstructural transformation of aluminum alloys demonstrates a notable rise in the abundance of coincidence site lattice boundaries.…”