Protein adsorption
on surfaces can result in loss of drug product
stability and efficacy during the production, storage, and administration
of protein-based therapeutics. Surface-active agents (excipients)
are typically added in protein formulations to prevent undesired interactions
of proteins on surfaces and protein particle formation/aggregation
in solution. The objective of this work is to understand the molecular-level
competitive adsorption mechanism between the monoclonal antibody (mAb)
and a commercially used excipient, polysorbate 80 (PS80), and a novel
excipient, N-myristoyl phenylalanine-N-polyetheramine diamide (FM1000). The relative rate of adsorption
of PS80 and FM1000 was studied by pendant bubble tensiometry. We find
that FM1000 saturates the interface faster than PS80. Additionally,
the surface-adsorbed amounts from X-ray reflectivity (XRR) measurements
show that FM1000 blocks a larger percentage of interfacial area than
PS80, indicating that a lower bulk FM1000 surface concentration is
sufficient to prevent protein adsorption onto the air/water interface.
XRR models reveal that with an increase in mAb concentration (0.5–2.5
mg/mL: IV based formulations), an increased amount of PS80 concentration
(below critical micelle concentration, CMC) is required, whereas a
fixed value of FM1000 concentration (above its relatively lower CMC)
is sufficient to inhibit mAb adsorption, preventing mAb from co-existing
with surfactants on the surface layer. With this observation, we show
that the CMC of the surfactant is not the critical factor to indicate
its ability to inhibit protein adsorption, especially for chemically
different surfactants, PS80 and FM1000. Additionally, interface-induced
aggregation studies indicate that at minimum surfactant concentration
levels in protein formulations, fewer protein particles form in the
presence of FM1000. Our results provide a mechanistic link between
the adsorption of mAbs at the air/water interface and the aggregation
induced by agitation in the presence of surfactants.