The disc cutting process for TBM excavation is dependent on the ability of the discs to initiate and propagate fractures into the tunnel face. At any depth, the geomechanical characteristics of the rock will determine how efficiently the fracture initiation and propagation processes occur. In deep tunnels the stresses induced at the tunnel boundary can lead to stress-induced failure mechanisms such as spalling and bursting. This paper examines the impact of geomechanical characteristics in combination with induced stresses at the tunnel face on the disc cutting process. TBM performance data and tunnel face maps were combined with mineralogy, grain size and fabric for deep tunnels in granitic and foliated massive rocks to determine how induced stresses enhance or hinder the fracture initiation and propagation processes. The impact of the induced stress varies with different geomechanical characteristics depending on the orientation and relative magnitudes of the stresses. In addition, stress rotation and relaxation ahead of the face can lead to stress-induced fracture creation at the face, which acts to precondition the rock prior to the cutters excavating. These results show that the sensitivity of different rock types to stress-related enhancement or hindrance of disc cutting must be taken into account for deep tunneling projects and are used to propose a geomechanical characterisation approach to identify potential for increased or reduced disc cutting efficiency in deep tunnels.
KeywordsTunnel boring machine Á Deep tunnels Á Stress
IntroductionThe excavation process for a hard rock TBM involves fragmentation occurring between disc cutters, which apply cyclical pressure on concentric rings, or kerfs, in the tunnel face (Roxborough and Phillips 1975). This fragmentation can comprise the creation of chips or fines, the former being the more efficient fragmentation process. The chipping process is the generation of chips when tensile fractures are induced into the rock, and then propagate parallel to the tunnel face. Grinding is the generation of fines when fractures do not propagate through the rock and only comminution occurs at the cutter-rock interface.Numerical modelling of the chipping process (Villeneuve et al. 2012) has shown that geomechanical characteristics, which enhance fracture initiation and propagation will favour chipping over grinding. In particular, the results showed that increased mica content and decreased quartz to feldspar ratio will promote fracture initiation and propagation, and that fractures will propagate easiest along fabric.Observations in deep TBM tunnels show that spalling can affect the tunnel face, however, this does not necessarily correspond to spalling at the tunnel wall. The two photos in Fig. 76.1 show two examples of tunnel faces in deep Alpine tunnels. While both tunnels have smooth walls without spalling, the tunnel on the right has spalling in the face. The stress-rock interaction at the tunnel face is different than at the walls, leading to this difference in b...