Clinical and experimental studies have shown that several mechanical factors influence the fracture healing process. One such factor, interfragmentary movement, is affected by loading and the stiffness of the fixation device. This study evaluated the stiffness of different external fixation devices for a rat femoral fracture model, using in vitro and analytical methods. The contribution to the stiffness of the fixation construct was dominated by the flexibility of the pins in relation to their offset, diameter, and material properties. The axial stiffness increased with decreasing offset and increasing pin diameter. Titanium pins resulted in significantly lower axial stiffness compared to stainless steel pins of the same design. The fixator body material and fixator length had a less pronounced influence on fixation stiffness. Mechanically characterized external fixation devices will allow in vivo study of the fracture healing process utilizing pre-calculated fracture fixation stiffness. These characterized fixation devices will allow controlled manipulation of the axial and shear interfragmentary movement to achieve a flexible fixation resulting in callus formation compared to a more rigid fixation limiting callus formation in a rat femoral fracture model. Keywords: fracture healing; external fixators; biomechanics Blood supply, fracture gap size, and mechanical factors influence the fracture healing process.1-4 The most important mechanical factors are the axial 1,4 and shear interfragmentary movements (IFMs) in the plane of the fracture surface. 5,6 These movements are influenced by the load applied to the fracture fixation device (weightbearing and muscle forces) and the stiffness of the device.1,7-10 More flexible fixators stimulate callus formation and endochondral ossification, while more rigid fixators limit IFM and subsequent callus formation. 1,6,7,11,12 The reproducibility and manipulation of axial and shear IFM in the rat femoral fracture model have not been adequately described. Several studies examined the influence of fixation stiffness in a rat femoral fracture model by comparing noninterlocking and interlocking nails [13][14][15] or comparing intramedullary nails made of different materials. [16][17][18][19][20] Only half of these studies 14,15,17,18 reported in vitro axial stiffness data for their intramedullary nailing devices.External unilateral fixation devices used for fracture fixation, [21][22][23][24][25][26][27] segmental bone defect models, 28-32 and distraction osteogenesis [33][34][35][36][37][38][39][40][41] can provide rotational stability, thus allowing controlled, reproducible axial and shear IFM in a rat femoral fracture model. Unfortunately, only three previous studies using external fixators in this model 21,23,24 attempted to mechanically characterize in vitro fixation stiffness and its effect on subsequent axial and shear IFM.Harrison et al. 23 reported no significant difference in axial stiffness between aluminum and titanium fixator bar materials, using an 8-mm o...