Effects of Ag additions on melt-spun RE2Fe14B microstructure and texture

Abstract

Control of microstructure and texture is of critical importance in forming rare earth (RE)-iron-boron particulate suitable for anisotropic polymer-bonded permanent magnets and anisotropic sintered permanent magnets. In this study, the selected approach to controlling grain size, while maintaining texture, is through stabilization and refinement of directional growth in melt-spun ribbons. Varying concentrations of Ag were added to melt-spun ribbons of composition (Y0.55Nd0.45)2.2Fe14B1.1. Effects on microstructure and texture were observed through scanning electron microscopy (SEM) and x-ray diffraction (XRD). It was determined that Ag stabilized columnar growth (compared to alloys with no Ag added) with additions as small as 0.3 at. %, but the Ag also produced a unique texture in the ribbons. In RE-Fe-B ribbons without Ag, strong <00l> texture is observed at the free surface and a mechanism has been established. In all Ag-containing ribbons, the observed texture is canted to both the c- and a-axes, but the mechanism remains unclear.

Generation and Characterization of Anisotropic Microstructures in Rare Earth-Iron-Boron Alloys

“…Previously, the authors proposed that the use of a segregating additive (such as Ag) might be able to refine the grain structure [108]. Ag was added to the alloy in various concentrations and the effects on microstructure were observed.…”