Effectiveness of Minimizing Cutting Fluid Use when Turning Difficult-to-cut Alloys

Priarone, Paolo Claudio; Robiglio, Matteo; Settineri, Luca; Tebaldo, Vincenzo

doi:10.1016/j.procir.2015.02.006

Cited by 35 publications

(17 citation statements)

References 22 publications

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“…The Taguchi parameter design concerns three nominal-the-best specifications, including ring groove diameter specification, inner groove diameter specification, and inner diameter of pistons. Together with five control factors consisting of: type of carbon steel, type of cutting fluid, cutting depth, spindle speed, and chuck pressure, the L27(3 13 ) orthogonal array was selected for this experiment. Three models: Taguchi model, Taguchi RSM model with reduced ANOVA of the results from Taguchi RSM mode, and Taguchi Back Propagation Neural Network and Genetic Algorithm model, validated with ANOVA, were constructed to find the parameter combinations of five control factors for each model.…”

Section: State Of the Art Regarding The Multiresponse Optimisations Fmentioning

confidence: 99%

“…In the reference [13] present a research that aims to investigate the machinability of a Ti-48Al-2Cr-2Nb alloy, applying low cutting fluid (water and emulsion) volumes to the cutting area in the form of a precisionmetered droplets mist. The results in terms of tool wear/life, surface quality, lubricant consumption, and environmental impact are discussed with reference to those of Minimum Quantity Lubrication (MQL), wet and dry cutting.…”

Section: State Of the Art Regarding The Cutting Conditions Of Composimentioning

confidence: 99%

See 1 more Smart Citation

Robust Engineering Case Study for Simultaneous Parameter Optimization of a Deep Drilling Process

Mihail

2017

IJAQ

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Section: State Of the Art Regarding The Multiresponse Optimisations Fmentioning

confidence: 99%

Section: State Of the Art Regarding The Cutting Conditions Of Composimentioning

confidence: 99%

Robust Engineering Case Study for Simultaneous Parameter Optimization of a Deep Drilling Process

Mihail

2017

IJAQ

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“…Types of occupational risk associated with cutting fluids which become airborne and formed aerosol during machining, show that these risk were numerous and widespread. In addition, the costs for cutting fluid supply and disposal are not negligible with respect to overall production cost [5]. Furthermore, it is believed that the only small amount of coolant play role in the cooling system application.…”

Section: Introductionmentioning

confidence: 99%

The Effect of Automated Coolant System on Surface Roughness During Machining Aluminium Alloy

Nor¹,

Jafar²,

Sin³

et al. 2019

IJRTE

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To promote sustainable manufacturing process, the use of coolant during machining should be controlled in order to reduce environmental pollution and health problems. Furthermore, the amount of coolant used in the conventional flooded technique is quite huge that caused an increment in production cost. It is believe that the amount of the coolant supply during machining process need to be reduced and controlled in order to solve the problems. The aim of this study is to investigate the effectiveness and the performance of a proposed automated coolant supply system with the use of PLC to control the amount of coolant supply through timing control in order to minimize the use of cutting fluid. The performance of the automated coolant system has been assessed based on surface roughness when machining Aluminium alloy and the results are compared to the one with conventional flooded coolant system. The experimental evidences show that surface roughness for 5 second on-off coolant supply is higher than conventional flooded cooling technique while the surface roughness for 10 second to 20 second on-off coolant supply is largely improved and much better than conventional flooded cooling technique. However, the roughness results for 25 second on-off coolant supply is slightly worse than 20 second on-off coolant supply but it still better than conventional flooded cooling technique. The results of this research work indicated that automated coolant supply system can replace the conventional flooded cooling technique in machining operation without any significant negative effect on the surface roughness result.

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“…The performance of cutting fluids is mainly evaluated by surface quality and cutting property, such as cutting force, tool life, and surface roughness. [12][13][14][15] The development of the green cutting fluids [16][17][18] has also been studied a lot recent years.…”

Section: Introductionmentioning

confidence: 99%

Effect of cutting fluids on corrosion properties and turning surface quality of Fe-based superalloy

Zhu

Pei

et al. 2017

Advances in Mechanical Engineering

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As the steam turbine rotor works in extreme conditions of high temperature, pressure, speed, and load, better material performance and machined surface quality are highly demanded. Fe-based superalloy is a kind of typical difficultto-cut material that is widely used as steam turbine rotors, and cutting fluid is necessary during its machining process. However, many accidents occurred for the misuse of cutting fluids. The effect of cutting fluids on material characteristics and physical mechanical properties cannot be ignored. In this article, an experimental research was taken on the effect of cutting fluids on corrosion property and turning surface quality of a typical rotor material. Tafel curves, electrochemical impedance spectroscopy, surface morphology, and residual stress of machined surfaces were investigated. The results were explained integrating with physical and chemical properties of two cutting fluids. It indicated that the cutting fluid had an obvious effect on the corrosion property and machined surface quality of Fe-based superalloy. The material surface may be corroded after long-time exposure to cutting fluids. The lubricating property of cutting fluids has a great effect on surface morphology and residual stress, which may affect product lifetime and surface performance.

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Effectiveness of Minimizing Cutting Fluid Use when Turning Difficult-to-cut Alloys

Cited by 35 publications

References 22 publications

Robust Engineering Case Study for Simultaneous Parameter Optimization of a Deep Drilling Process

Robust Engineering Case Study for Simultaneous Parameter Optimization of a Deep Drilling Process

The Effect of Automated Coolant System on Surface Roughness During Machining Aluminium Alloy

Effect of cutting fluids on corrosion properties and turning surface quality of Fe-based superalloy

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