The establishment
of catalyst systems for the chemoselective hydrodeoxygenation
(HDO) of carboxylic acids to hydrocarbons, such as the HDO of long-chain
fatty acids to alkanes, is important for biomass to biofuel conversion.
As the most abundant and probably the cheapest transition metal on
the earth, iron is a promising non-noble-metal alternative to precious
metals for large-scale conversion of biomass. However, it usually
suffers from unsatisfactory activity. In this work, a nitrogen-doped
carbon–alumina hybrid supported iron (Fe-N-C@Al2O3) catalyst is established for chemoselective HDO of
carboxylic acids to hydrocarbons. By using stearic acid HDO as the
model reaction, n-octadecane and n-heptadecane are produced with yields of 91.9% and 6.0%, respectively.
Triglycerides can also be converted into liquid alkanes with a total
molar yield of >92%. In addition, the iron catalyst can chemoselectively
catalyze the HDO of the carboxylic acid group in the presence of other
functional groups such as an aromatic ring. This chemoselectivity
has rarely been seen before because the aromatic ring is usually more
easily hydrogenated in comparison to HDO of the carboxylic acid group.
The characterization results showed that both the formation of a nitrogen-doped
carbon–alumina hybrid and the iron loading are important for
the Lewis basicity of these catalysts, in order to adsorb the acid
substrates. The addition of melamine as the nitrogen precursor during
pyrolysis eliminates undesired reactions between the iron precursor
and alumina support to form an inactive hercynite phase, leading to
the formation of an Fe3C active phase for the hydrogenation
of −COOH to −CH2OH and the hybrid of N–C
and alumina for the HDO of −CH2OH to −CH3.