Effect of Thermally-Treated Chips on Density of AlMgSi Alloys Recycled Using Solid-State Technique

Abstract

Solid-state recycling is a sustainable technique for recycling aluminium scrap, and the process before recycling is essential to control the physical properties of the product. In this work, the effect of the thermally-treated chips on the extrudate density was investigated. The aluminium chips were thermally-treated to enrich the alumina layer and reduce compaction pressure during chips compaction before recycled using direct hot extrusion. The chips that were transformed into compacted billets were extruded directly without melting and conducted according to 24 full factorial experimental design. The density test on the recycle extrudate found that the density variation ranged from 2724 to 2983 kg/m3. The ANOVA result showed that all factors investigated were statistically significant. The most significant factor was the preheating temperature, followed by extrusion ratio, chip treatment temperature, chip treatment time, and the interaction of chip treatment-time–extrusion ratio. The predictive model suggested by the ANOVA is useful to predict the density with 1% error. Microstructure examination revealed the presence of alumina entrapped in the recycle extrudate, in which thermal-treated chips contained more alumina than that of the untreated chips. The result indicated that the thermal treatment performed on the chips had enriched the in-situ alumina, affecting the density of the recycle extrudate.

Quantitative Characterization of the Perforation Behaviour of Direct Recycled Aluminum Alloy 6061 Plates Subjected to High-Velocity Impact

“…The conventional approach also leads to GHG emissions albeit at a much lower scale compared to primary aluminum refining. To mitigate the negative effects of the conventional recycling approach, direct recycling techniques are being considered as they allow recycling of the aluminum without melting the scrap, leading to the lowest amount of GHG emissions and material losses [8][9][10][11][12][13][14]. This direct recycling method was first introduced back in 1996 by Gronostajski, Marciniak & Matuszak [15,16].…”

The influence of mechanical processing of chip waste from cast Al – Si – B4C composites on the structure and properties of consolidated billets

“…For aluminum alloys, it is known that the large specific surface area of the chips results in their high chemical activity, leading to significant material losses during melting processes [12]. To increase the degree of material recovery during the recycling of non-compact waste aluminum alloys, solid-state processing methods are being developed that simultaneously reduce energy costs for fabricating secondary products [13][14][15]. In this context, solid-state recycling processes for chip waste are being positioned as one of the ways to reduce the negative impact of production processes on the environment since they allow the production of the final product with less consumption of material and energy resources [16].…”