Porous organosilicate
thin films (SiOCH) deposited by plasma-enhanced
chemical vapor deposition (PECVD) are used as dielectric layers in
advanced microelectronic interconnections and as chemical layers in
chemical sensors and biosensors. One challenge is to increase the
porosity in these films, the classical method being limited to porosity
rate close to 50%. In this paper, we report an innovative and simple
strategy to perform highly nanoporous SiOCH thin films without the
use of any templates or external blowing agents. This approach uses
a SiOCH deposited by PECVD (without any porogens) intentionally covered
by a dense crust. The porosity generation is obtained through an ultraviolet
(UV)-assisted thermal annealing of the stack. The highest porosities
ever demonstrated for SiOCH PECVD thin films are obtained (porosity
close to 65%). The impact of different process parameters (choice
of precursor, deposition, and annealing conditions) on the creation
of porosity is studied. The porosity introduction with this original
method can be related to a foaming mechanism: a gas is produced inside
the film during the UV-assisted curing which causes a film expansion
and allow the creation of porosity.