A series of sulfur-free chain transfer agents (CTAs)
for radical
polymerization were synthesized to control the molecular weight of
acrylic polymers for pressure-sensitive adhesion (PSA). PSAs are commonly
used in daily life and industrial manufacturing, and their mechanical
properties can be tuned by balancing adhesion and cohesion depending
on the molecular weight of the polymer. The molecular weight is typically
controlled by adding CTAs, such as n-dodecyl mercaptan
(NDM), to the radical polymerization system, although sulfur compounds
often cause problems, such as bad smell and metal corrosion. Therefore,
sulfur-free CTAs were designed by substituting methacrylates and methacrylonitrile
with phenyl groups and malonate skeletons. Among them, CTA containing
a methacrylonitrile skeleton functioned efficiently in the solution
and suspension polymerizations of (meth)acrylates, although it exhibited
lower reinitiation efficiency than NDM. Nevertheless, the extension
of the reaction time to 6 h resulted in monomer conversion and number-average
molar mass (M
n) comparable to the polymerization
in the presence of NDM. The resulting polymers did not lead to copper
corrosion, while the PSAs prepared with these polymers exhibited mechanical
properties comparable to those of conventional PSA in peel, creep,
and probe-tack tests. PSAs that realize sufficient strength and no
metal corrosion are particularly effective in applications involving
LED elements and electronic circuit boards, where silver electrodes
and wires are in direct contact with PSAs.