Patterned porous
surfaces with responsive functionalities are fabricated by a thermoresponsive
microgel-assisted breath figure (BF) process. When water droplets
submerge into a polystyrene (PS) solution during formation of a porous
surface by the bottom-up BF process, poly(N-isopropylacrylamide)-co-acrylic acid (PNIPAm-co-AA) microgels
dispersed in the solution spontaneously assemble at the water–organic
interfaces like “Pickering emulsions”, reinforced by
capillary flow. The conformal layer of PNIPAm-co-AA
microgels lining the pores appears in images from a scanning electron
microscope (SEM) either as a smooth surface layer (L) or as an array
of domelike protrusions (D), depending on the conditions at which
the sample was dried for SEM. The change between L and D morphology
correlates with the volume phase transition behavior of the microgels
freely suspended: drying at a temperature below the volume phase transition
temperature (VPTT) gives L, and the D morphology is formed by drying
at a temperature greater than the VPTT of PNIPAm-co-AA microgels. The morphological transition is shown to accompany
a significant change in surface contact angle (CA) relative to a corresponding
pore layer made of PS, with L having a CA that is reduced by 85°
relative to PS, while the decrease is only 22° for D. Porous
structures with morphologically responsive surfaces could find application
in biocatalysis or tissue engineering, for example, with functional
enzymes sequestered when microgels are collaped and accessible when
the microgels are swollen.