Metal–organic frameworks are considered ideal precursors
for the preparation of transition-metal, heteroatom-doped carbon catalysts
that are perceived to be efficient electrocatalysts for energy storage
devices. Herein, we demonstrate the synthesis of ZIF-67-derived Co-incorporated
N-doped porous carbon catalysts supported on high surface area microporous
carbon prepared from a lotus seed shell. The combination of the two
carbon catalysts in different weight ratios resulted in Co-incorporated
N-doped carbon sheets with tuned surface area and porosity, enabling
enhanced oxygen reduction reaction (ORR) activity in an alkaline medium.
The optimized carbon catalyst ZL 600 (3:1) exhibited a half-wave potential
of 0.79 V vs RHE and a limiting current density of −4.38 mA
cm–2 in 0.1 M KOH solution with higher stability
and methanol tolerance. The optimized sample ZL 600 (3:1) demonstrated
as a cathode in a zinc–air battery exhibited an open circuit
voltage of 1.29 V with a flat discharge profile at a current rate
of 10 mA cm–2. The homemade system produced a specific
capacity of 610 mAh g–1 and a peak power density
of 111 mW cm–2, comparable to the cathode made with
Pt/C. The high micro-mesoporosity, pyridinic and pyrrolic nitrogen
contents, as well as enriched Co-active centers protected by carbon
sheets favorably contributed to the efficient ORR mechanism.