Effect of Nanoparticle Addition in Hybrid Sol-Gel Silane Coating on Corrosion Resistance of Low Carbon Steel

Balan, Poovarasi; Ng, Aaron; Siang, Chee Beng; Raman, R.K. Singh; Chan, Eng Seng

doi:10.4028/www.scientific.net/amr.686.244

Cited by 13 publications

(7 citation statements)

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“…The advantages and disadvantages of these materials, and the processing methods developed were discussed. Table 2 shows that numerous OIH sol-gel coatings for corrosion applications were developed [30,50,137,[191][192][193][194][195][196][197]. The number of reviews reported, only since 2016, clearly indicates that this field is still under development and is far from reach a matured stage.…”

Section: [138]mentioning

confidence: 99%

“…The number of reviews reported, only since 2016, clearly indicates that this field is still under development and is far from reach a matured stage. Several OIHs for corrosion mitigation have been proposed for a wide range of metallic substrates, including aluminum and its alloys [30,63,74,137,198], carbon steel [193], stainless steel [196,[199][200][201] and galvanized steel [16,17,[202][203][204]. Copper [205][206][207] and magnesium [208][209][210][211][212][213][214] based alloys are other types of substrates in which OIH sol-gel coatings were used.…”

Section: [138]mentioning

confidence: 99%

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Hybrid Sol–gel Coatings for Corrosion Mitigation: A Critical Review

Figueira

2020

Polymers

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The corrosion process is a major source of metallic material degradation, particularly in aggressive environments, such as marine ones. Corrosion progression affects the service life of a given metallic structure, which may end in structural failure, leakage, product loss and environmental pollution linked to large financial costs. According to NACE, the annual cost of corrosion worldwide was estimated, in 2016, to be around 3%-4% of the world's gross domestic product. Therefore, the use of methodologies for corrosion mitigation are extremely important. The approaches used can be passive or active. A passive approach is preventive and may be achieved by emplacing a barrier layer, such as a coating that hinders the contact of the metallic substrate with the aggressive environment. An active approach is generally employed when the corrosion is set in. That seeks to reduce the corrosion rate when the protective barrier is already damaged and the aggressive species (i.e., corrosive agents) are in contact with the metallic substrate. In this case, this is more a remediation methodology than a preventive action, such as the use of coatings. The sol-gel synthesis process, over the past few decades, gained remarkable importance in diverse areas of application. Sol-gel allows the combination of inorganic and organic materials in a single-phase and has led to the development of organic-inorganic hybrid (OIH) coatings for several applications, including for corrosion mitigation. This manuscript succinctly reviews the fundamentals of sol-gel concepts and the parameters that influence the processing techniques. The state-of-the-art of the OIH sol-gel coatings reported in the last few years for corrosion protection, are also assessed. Lastly, a brief perspective on the limitations, standing challenges and future perspectives of the field are critically discussed.Polymers 2020, 12, 689 The development of OIH sol-gel coatings, based on siloxanes, for corrosion mitigation, has been widely studied in the last few years [2,31,[36][37][38]. Numerous studies have been conducted since the early 1990s [39,40]. The studies performed showed that siloxanes were effective in mitigating the corrosion processes of different metallic substrates. This development was mainly due to the need for alternative environmentally friend materials and processes to replace the traditional chromium-based pre-treatments. Hexavalent chromium (Cr (VI)) is carcinogenic and shows high environmental toxicity and its use has been forbidden since 2006. However, Cr(VI) based pre-treatments improve the coating adherence to the substrate and are effective corrosion inhibitors [41][42][43] which make its replacement challenging. The use of the sol-gel method to produce OIH coatings for corrosion mitigation suits the main requirements of what should be an environmentally friendly process (i.e., excludes washing stages; it is a waste-free method) and allows one to obtain coatings with high purity and specific pore volumes and surface areas. Since it is a mild synthesis...

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Section: [138]mentioning

confidence: 99%

Section: [138]mentioning

confidence: 99%

Hybrid Sol–gel Coatings for Corrosion Mitigation: A Critical Review

Figueira

2020

Polymers

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“…Among the well-described coatings containing oxide nanoparticles which are essentially deposited on aluminum alloys, some papers deal with coated steel relating to different nanoparticles e.g. Zn [11], Montmorillonite [12], Al 2 O 3 [13,14], ZrO 2 [15,16], SiO 2 [14,15,17,18] distributed in the hybrid matrix. The introduction of the nanoparticles within the hybrid sol may be done either as nanoscale powder [15], synthesized in-situ [16] or colloidal suspension [18].…”

Section: Introductionmentioning

confidence: 99%

New architectured hybrid sol-gel coatings for wear and corrosion protection of low-carbon steel

Lavollée

Gressier

Garcia

et al. 2016

Progress in Organic Coatings

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“…Moreover, the treatment of sol-gel hybrid coatings by doping with environmentally friendly inhibitory materials is a promising approach that prevents the corrosion of the substrate by improving its mechanical properties [167][168] [169]. The hybrid material used as a coating for corrosion mitigation need to show resistance to the abrasion processes and good adhesion to the substrate surface, including copper [170], magnesium [163][171] and aluminium based alloys [172][173], stainless [174], galvanized [175] and carbon steel [176].…”

Section: Industrial Coatingsmentioning

confidence: 99%

“…In this regard, Balan et al claimed that nanoparticles added in the silane sol -gel networks can improve corrosion resistance [192]. They evaluated the electrochemical corrosion resistance of low carbon steel coated with hybrid organic-inorganic sol-gel film, made by 3-glycidoxy-propyl-trimethoxy-silane (GPTMS) and tetra-ethyl-ortho-silicate (TEOS) precursors and filled with silica or alumina nanoparticles [176]. A similar study was performed by Vivar Mora et al, which assessed the impact of silica nanoparticles on the morphology and mechanical properties of a GPTMS/TEOS sol -gel coating [182].…”

Section: Industrial Coatingsmentioning

confidence: 99%

Nanostructured Surface Finishing and Coatings: Functional Properties and Applications

Ielo

Giacobello

Sfameni

et al. 2021

Preprint

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This review presents current literature on different nanocomposites coatings and surface finishing for different substrates (such as textiles, concrete, plastics, stones, metals and so on). In particular, this study is focused on smart materials, drug delivery systems, and industrial, antifouling and nano/ultrafiltration membrane coatings. Each of these nanostructured coatings shows interesting properties for different fields of application. In this review, particular attention is paid to the synthesis and the consequent physico-chemical characteristics of each coating and, therefore, to the different parameters that influence the substrate deposition process. Several techniques used in the characterization of these surface finishing coatings are also described. In this review, the sol-gel and polymerization method for preparing stimuli-responsive coatings as smart sensor materials is described; functional polymers and nanoparticles sensitive to pH, temperature, phase, light and biomolecules are also treated. Finally, nanomaterials based on phosphorus, borates, hydroxy carbonates and silicones are used and described as flame retardant coatings; organic/inorganic hybrid sol-gel coatings for industrial applications are illustrated, together with functional nanofiller (carbon nanotubes, metallic oxides, etc.) and polymers employed for nano/ultrafiltration membrane and antifouling coatings. In the last decades, several research institutes and industries have collaborated for the advancement of nanotechnology by optimizing conversion processes of conventional materials into coatings with new functionalities for intelligent, innovative, eco-sustainable and advanced applications.

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Effect of Nanoparticle Addition in Hybrid Sol-Gel Silane Coating on Corrosion Resistance of Low Carbon Steel

Cited by 13 publications

References 10 publications

Hybrid Sol–gel Coatings for Corrosion Mitigation: A Critical Review

Hybrid Sol–gel Coatings for Corrosion Mitigation: A Critical Review

New architectured hybrid sol-gel coatings for wear and corrosion protection of low-carbon steel

Nanostructured Surface Finishing and Coatings: Functional Properties and Applications

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