Effect of Impacting Particle Kinetic Energy on Slurry Erosion Wear

Abstract

In the present investigation, the effect of kinetic energy of different materials of the same-sized solid particles is examined on copper as target material using slurry pot tester. Quartz, Silicon carbide and Alumina are the impacting solid particles used for conducting trials. It is understood that the kinetic energy and stress concentration of impacting particles on target surface are responsible for material removal from the target surface, also the effect of erodent property like its shape and density is more dominant at shallow impact angles compared to higher impact angles. However, it is reported in literature that the exponent of velocity varies from 1.87 to 4.00 for ductile materials. Thus, different materials with the same-sized solid particles at constant kinetic energy were used to conduct the experiments. It is observed that for three different materials mass loss for the same mean particle size is nearly constant at 90°orientation angle but variation is found in 30°orientation angle. Further, the SEM micrographs of these solid particles show that alumina have sharp edges and angular nature. Silicon carbide is sub-angular in nature while quartz is blocky in nature. SEM micrographs of eroded surfaces show that at shallow impact angles the material is mainly removed by the platelet mechanism and material is displaced in the direction of flow. Also it is observed that increasing the velocity for quartz particle increases the crater length as compared to other two materials. Erosion wear was found more when alumina are used as the impacting particle due to their angular nature. At normal impact, indentation craters with rim are observed with significance increase in crater size when quartz is used as impacting particles.

Effect of Equal Channel Angular Pressing (ECAP) on Erosion-Corrosion of Pure Copper

“…The slurry pot and jet impingement testers are the most commonly used rigs to test erosion and corrosion. A slurry pot tester is inexpensive and easy to operate [37][38][39]. A slurry pot tester was designed and fabricated to study the E-C of a variety of materials [9].…”

“…The roughness parameter R q represents the standard deviation of the profile heights. The equations to calculate R q in both two and three dimensions are as follows [39]:…”

Slurry Erosion – Design of Test Devices

“…With increasing stiffness / hardness of target material increases angle of critical impact, at which occurs maximum erosion rate (Fig. 2) [1,4,7,14]. In case of ductile materials, the maximum erosion rate occurs at approx.…”

“…In case of brittle materials, the maximum erosion rate occurs at normal impacts. Despite the material hardness, the hardness of solid particles influences the material erosion rate [1,14].…”

“…The test devices based on ASTM G 73 Standard has been used in Ref. [4,14,[29][30][31][32][33][34]. Fig.…”