Abstract:Abstract:In view of the requirements for mechanical properties and service life above 650 • C, a high-Mn austenitic hot work die steel, instead of traditional martensitic hot work die steel such as H13, was developed in the present study. The effect of heat treatment on the microstructure and mechanical properties of the newly developed work die steel was studied. The results show that the microstructure of the high-Mn as-cast electroslag remelting (ESR) ingot is composed of γ-Fe, V(C,N), and Mo 2 C. V(C,N) is… Show more
“…Dissolution of these carbides requires a particular heat treatment (holding at 1000°C to 1100°C and cooling in the water). The obtaining of the enriched austenite free of precipitates at grain boundaries affects positively hardness and wear resistance [16][17][18][19].…”
In this study, the effect of heat treatments on the microstructure and wear resistance of Hadfield steel with different Cr + Ni contents is investigated. Hadfield steel with 1.2% wt. C and 12% wt. Mn is melted in an electric arc furnace. Added elements (Cr and Ni) are crushed and added as ultra-fine powders of ferro-alloyed composition in a well heated ladle. Two series of heat treatments are applied: one at 1100°C and the other at 1050°C. The microstructure of these steels is analysed using optical microscopy, scanning electron microscopy and X-ray diffraction. The Rockwell C hardness and the Vickers microhardness are measured at ambient temperature. The wear behaviour of all samples in as-cast and heat treated states is studied using pinon-disk wear tests. The obtained results show that the microstructure of the as-cast Hadfield steel samples consists of an austenitic matrix and complex carbides precipitated at the grain boundaries. Increase in the Cr + Ni content refines the structure that improves the hardness and the wear resistance. In the heat-treated state, the microstructure reveals two distinct phases: martensite and retained austenite. The increase of heat treatment temperature favours the martensitic transformation, which positively affects the hardness and wear behaviour of studied steels.
“…Dissolution of these carbides requires a particular heat treatment (holding at 1000°C to 1100°C and cooling in the water). The obtaining of the enriched austenite free of precipitates at grain boundaries affects positively hardness and wear resistance [16][17][18][19].…”
In this study, the effect of heat treatments on the microstructure and wear resistance of Hadfield steel with different Cr + Ni contents is investigated. Hadfield steel with 1.2% wt. C and 12% wt. Mn is melted in an electric arc furnace. Added elements (Cr and Ni) are crushed and added as ultra-fine powders of ferro-alloyed composition in a well heated ladle. Two series of heat treatments are applied: one at 1100°C and the other at 1050°C. The microstructure of these steels is analysed using optical microscopy, scanning electron microscopy and X-ray diffraction. The Rockwell C hardness and the Vickers microhardness are measured at ambient temperature. The wear behaviour of all samples in as-cast and heat treated states is studied using pinon-disk wear tests. The obtained results show that the microstructure of the as-cast Hadfield steel samples consists of an austenitic matrix and complex carbides precipitated at the grain boundaries. Increase in the Cr + Ni content refines the structure that improves the hardness and the wear resistance. In the heat-treated state, the microstructure reveals two distinct phases: martensite and retained austenite. The increase of heat treatment temperature favours the martensitic transformation, which positively affects the hardness and wear behaviour of studied steels.
“…The substitution of Ni with Mn and nitrogen has been proven to be successful in the production of austenitic stainless steels. In addition to stabilizing austenitic structures, nitrogen is known to reduce the stacking fault energy of austenitic stainless steels, resulting in a number of beneficial effects such as enhanced strength, fatigue resistance, and impact and fracture resistances [1][2][3][4][5]. Since nickel is known to be an allergen, nickel-less and/or nickel-free stainless steels are expected to be favored, especially for biomedical applications [6].…”
High temperature deformability and fracture behavior of deformation-processed high nitrogen high carbon Fe-Cr-Mn-Ni stainless steel rods were studied. The effective fracture elongation increased rapidly from 1000 °C, and reached high values (>45%) at 1100–1200 °C, accompanied by strain softening and stress serrations, supporting periodic dynamic recrystallization (DRX). Dynamically recrystallized grains were observed close to the fracture surface, suggesting that active DRX worked until its fracture. Pre-deformation-annealing of Fe-Cr-Mn-Ni stainless steel rods at 1200 °C was found to deteriorate in deformability above 1000 °C, while it enhanced ductility below 950 °C. Pre-deformation annealing had a negative effect on the deformability above 1000 °C due to the reduction of driving forces for DRX, but it exhibited a beneficial effect on the ductility at lower temperatures because of the ease of slip in large-grained structures. The fracture surface at 1250 °C exhibited intergranular fractures due to partial melting at grain boundaries, supported by the thermodynamic calculation of the solidus temperature of Fe-Cr-Mn-Ni austenite stainless steel. In this study, effective fracture elongation, defined based on the assumption that the effective gage length decreases with straining, was found to be an accurate measure of hot deformability.
“…The optimization of heat treatments such as austenitizing and tempering was also attempted to improve high-temperature stability, strength and toughness of the steel [13,24]. Heat treatments were designed to optimize the austenitic grain size, solute content and precipitation [25], increasing hardness and impact toughness [26]. It is reported that proper quenching-partitioning-tempering treatment could improve the fatigue resistance of 20Mn2SiCrNiMo bainite/martensite multiphase steels due to the presence of leaf-shaped bainite and refined retained austenite [27].…”
Thermal fatigue behaviors of two forged hot-work die steels subjected to cyclic heating (650°C)-water quenching were investigated. A martensitic hot-work die steel containing 10% Cr (HHD), showing superior oxidation resistance and thermal fatigue resistance to the commercial martensitic hot-work die steel (Uddeholm DIEVAR Ò), was developed. The maximal crack length in HHD was 35% shorter than that in DIEVAR after 2000 thermal cycles, and the hot yield strength at 650°C of HHD was 14% lower than that of DIEVAR prior to thermal fatigue testing, which is 30% higher after 1500 cycles. It is found that cracks initiated and propagated along the oxide layers in the grain boundaries, suggesting that the oxidation-induced thermal fatigue cracks can significantly reduce the mechanical performance and service life for the hotwork die steel. High-temperature oxidation behavior is crucial for thermal fatigue crack formation, while high-temperature yield strength and ductility play a less important role.
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