Abstract:For the purpose of improving the transport capability of the mixed transport pump, a new self-made three-stage deep-sea multiphase pump was taken as the research object. Based on the Euler-Euler heterogeneous flow model, liquid (water) and gas (air) are used as the mixed media to study the external characteristics and internal flow identities of the mixed pump under different gas volume fraction (GVF) conditions. According to the simulation results, a local optimal design scheme of the diversion cavity in the … Show more
“…The Euler-Euler inhomogeneous hydrodynamic model was provided for numerical calculation, which considered not only velocity slip, but also momentum transfer and interphase force. According to the research of Li et al's [6,7], two turbulence models were used to solve different media, among which the SST k-ω model was selected for continuous phase, and the Discrete Phase Zero Equation model was selected for discrete phase.…”
It is significant to explore the slip velocity characteristics of two-phase in blade tip clearance (BTC) of multiphase pump for improving semi-open mixed-flow pump performance. On the ground of the Euler-Euler inhomogeneous model, a gas-liquid mixed-flow pump was taken as the research object. Using CFX software to simulate the flow field in the multiphase pump with conditions of the inlet gas void fraction (IGVF) are 10%, 20% and 30%. The slip velocity characteristics of gas-liquid two-phase in mixed-flow multiphase pump with different blade tip clearance sizes (BTCS) were analyzed. The results show that there is obvious slip velocity on blade leading edge (L.E.), trailing edge (T.E.) and pressure side (PS) of BTC of mixed-flow pump impeller. When BTCS is small, the slip velocity on the tip pressure side has little change along flow direction, but with the increase of BTCS, slip velocity on the tip pressure side will gradually increase. There is a positive correlation between slip velocity and the pressure gradient. The research results can provide significant guidance for optimization design of semi-open mixed-flow multiphase pump.
“…The Euler-Euler inhomogeneous hydrodynamic model was provided for numerical calculation, which considered not only velocity slip, but also momentum transfer and interphase force. According to the research of Li et al's [6,7], two turbulence models were used to solve different media, among which the SST k-ω model was selected for continuous phase, and the Discrete Phase Zero Equation model was selected for discrete phase.…”
It is significant to explore the slip velocity characteristics of two-phase in blade tip clearance (BTC) of multiphase pump for improving semi-open mixed-flow pump performance. On the ground of the Euler-Euler inhomogeneous model, a gas-liquid mixed-flow pump was taken as the research object. Using CFX software to simulate the flow field in the multiphase pump with conditions of the inlet gas void fraction (IGVF) are 10%, 20% and 30%. The slip velocity characteristics of gas-liquid two-phase in mixed-flow multiphase pump with different blade tip clearance sizes (BTCS) were analyzed. The results show that there is obvious slip velocity on blade leading edge (L.E.), trailing edge (T.E.) and pressure side (PS) of BTC of mixed-flow pump impeller. When BTCS is small, the slip velocity on the tip pressure side has little change along flow direction, but with the increase of BTCS, slip velocity on the tip pressure side will gradually increase. There is a positive correlation between slip velocity and the pressure gradient. The research results can provide significant guidance for optimization design of semi-open mixed-flow multiphase pump.
“…Experimental results show that, for the multiphase pump at the pressure difference of 0.4 MPa and 1.0 MPa, the flow rate decreased by 18.7% and 25.7% with an increase of the gas volume fraction from 20% to Processes 2021, 9, 1025 2 of 18 90%, respectively. Chenhao Li [11] based on the Euler-Euler model, used water and air as the mixed media to study the external characteristic and internal flow of the multiphase pump under different gas volume fractions. LI Chenhao [12] also found that the variation tendency of the pressurization capacity in the multiphase pump is uniform from the first stage to the last stage under the gas-liquid two-phase condition, and the pressurization capacity of the last stage is more variable with different gas volume fractions.…”
The internal flow is very complex in the multiphase pump, especially in the static impeller, where the flow is more disorganized than that in the impeller wheel, and it will cause greater hydraulic losses. In order to investigate deeply the flow rules within the static impeller, all kinds of the flow losses are analyzed quantificationally in the multiphase pump. Based on the standard SST k-ω turbulence model, selected the helical axial flow multiphase pump as the research object, used the three-dimensional modeling software for the three-dimensional modeling of the flow through parts of the multiphase pump, such as impeller wheel, the static impeller, the suction chamber, and the extrusion chamber. The ANSYS software is used to simulate the three-dimensional flow in static impeller, and the ICEM software was used to divide the mesh of suction chamber, press outlet chamber, moving impeller and static impeller respectively. The results show that the flow within the impeller wheel is more uniform than the static impeller, and larger axial vortexes appear in the static impeller. Compared with the impeller wheel, the effect of the flow rate on the flow within the first static impeller is greater. The friction loss is the largest among all kinds of losses in the static impeller, followed by the turbulence dissipation loss. What’s more, the shock loss and the contraction loss are the smallest, they are all less than 20%, and the main loss within the static impeller are the turbulent dissipation loss and friction loss. The proportion of energy losses in the first and second static impeller is almost the same, which is around 50%, respectively. The results can be used as a reference for the improvement of the hydraulic performance of the multiphase pump.
“…Liu M. et al [18] also proposed a hydraulic design approach of a controllable blade angle oriented with a multiphase pump based on an impeller and diffuser; the results revealed that the distributions of GVF as well as the pressure would be of more uniformity following the optimization, thus enhancing transporting performance of the pump. Li C. et al [19] carried out research on the outer features and inner flow identities of the multiphase pump amidst various GVF circumstances on the basis of the Euler-Euler heterogeneous flow model. The results offered showed that the head and efficiency presented obvious improvement when the reduction of the inner wall of the diversion cavity occurred to 4 mm to the radial direction.…”
The gas volume fraction (GVF) often changes from time to time in a multiphase pump, causing the power capability of the pump to be increasingly affected. In the purpose of revealing the pressure load characteristics of the multiphase pump impeller blade with the gas-liquid two-phase case, firstly, a numerical simulation which uses the SST k-ω turbulence model is verified with an experiment. Then, the computational fluid dynamics (CFD) software is employed to investigate the variation characteristics of static pressure and pressure load of the multiphase pump impeller blade under the diverse inlet gas volume fractions (IGVFs) and flow rates. The results show that the effect of IGVF on the head and hydraulic efficiency at a small flow rate is obviously less than that at design and large flow rates. The static pressure on the blade pressure side (PS) is scarcely affected by the IGVF. However, the IGVF has an evident effect on the static pressure on the impeller blade suction side (SS). Moreover, the pump power capability is descended by degrees as the IGVF increases, and it is also descended with the increase of the flow rate at the impeller inlet. Simultaneously, under the same IGVF, with the increase of the flow rate, the peak value of the pressure load begins to gradually move toward the outlet and its value from hub to shroud is increased. The research results have important theoretical significance for improving the power capability of the multiphase pump impeller.
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