Effect of Cutting Speed and Feed Rate on Tool Wear Rate and Surface Roughness in Lathe Turning Process

Abolarin, M. S.; Ayodeji, Olugboji Oluwafemi; Yisa, Jiya Jonathan; Olaoluwa, Popoola Solomon; Kehinde, Ajani Clement

doi:10.14445/22315381/ijett-v22p236

Cited by 5 publications

(3 citation statements)

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“…10 show that at 0.10 mm/rev feed rate, when cutting speed is increased from 50 to In this study, it was found that feed rate and cutting speed signi cantly affect cutting tool wear; cutting tool wear increases as the feed rate and cutting speed increase. Previous studies have con rmed the results obtained in our experimental study [38,39,42].…”

Section: Effects Of Feed Rate and Cutting Speed On Cutting Tool Wearsupporting

confidence: 89%

“…Ayodeji et al studied the effects of cutting speed and feed rate on tool wear and surface roughness in turning operation; it was found that as cutting speed increases, both tool life and surface roughness decrease. Increasing the cutting speed and spindle speed improved the surface quality, but increasing the feed rate deteriorated the surface roughness [39].…”

Section: Introductionmentioning

confidence: 97%

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Şahi̇n¹,

Kaluç²

2020

Preprint

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In this study, effects of feed rate and cutting speed on surface roughness and cutting tool wear were investigated in drilling of AISI 4140 tempered steel workpieces with internally cooled, Ø14 mm diameter solid carbide drills on a CNC lathe. Although there are various literature on this subject, since there is no information on the experimental parameters that the study has been done, the contribution and originality of the study to the literature is to be qualitative.The experimental study was conducted using cooling water and with cutting speeds of 50, 60, 70, and 80 m/min and feed rate parameters of 0.10, 0.15, 0.20, and 0.25 mm/rev. At the end of the experiment, wear of the used drills was monitored with a material microscope and wear values were determined. Surface roughness of the holes was measured with Mitutoyo branded surface roughness measurement instrument. The longest drill life was obtained at 50 m/min cutting speed and 0.10 mm/rev feed rate. Surface roughness of the samples with drilled holes was measured, and these values were found to vary in the range of 0.270–2.480 µm. At 0.10 mm/rev feed rate and 50 m/min cutting speed, the lowest cutting tool wear was measured as 1222393.74 µm2, while the highest wear was measured as 4532811.14 µm2. For the best surface quality and lowest cutting tool wear, 50 m/min cutting speed and 0.10 mm/rev feed rate were determined to be the optimum parameters.

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Section: Effects Of Feed Rate and Cutting Speed On Cutting Tool Wearsupporting

confidence: 89%

Section: Introductionmentioning

confidence: 97%

The authors have requested that this preprint be removed from Research Square.

Şahi̇n¹,

Kaluç²

2020

Preprint

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“…The degree of tool wear is often measured in terms of its life, where it is the period a tool may be used efficiently for machining before it has to be replaced or regrind. It depends on the type of material used to make the tool and the cutting conditions [15]. Machining cost, cutting power, and friction influence machining quality in the cutting process.…”

Section: Introductionmentioning

confidence: 99%

Experimental Analysis on Machining Properties in Turning of Nimonic C-263

Roslim¹,

Jamli²,

Ismail³

et al. 2022

IJETT

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Due to their exceptional mechanical qualities, nickel-based superalloys are among the ultimate popular materials utilised in the production of aircraft components. Within the family of superalloys, Nimonic C-263 is becoming a challenging material that can be used for manufacturing mechanical components, making it difficult to achieve the appropriate surface roughness as an effect of the alloy's high potential of work hardening, low conductivity of heat, and hot hardness. It is indirect contrast to the fabrication of aeroplane components, which calls for extremely precise machining components to eliminate wastage and scrapping. The current research objective is to ascertain how the tool life is affected by machining parameters during the turning process. Using Titanium Aluminium Nitride, carbide inserts coated with TiAlN to machine Nimonic C-263 alloy in a zero-lubrication cutting condition. Researchers have also evaluated the feed rate, cutting speed, and depth effects on the insert life. The interactions between the output variable and machining parameters investigate using the Box-Behnken technique in Response Surface Methodology (RSM). The agreement between the generated prediction model output and the corresponding variable was accessed using the Analysis of Variance (ANOVA). The findings indicate excellent suitability between the observed and predicted tool life values of 6.9% percentage error against the generated mathematical models.

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