Abstract:Through laboratory experiments and thermodynamic calculation, the chemical composition and morphology of inclusion and grain size in the cast melt are comprehensively characterized herein. The results show the evolution of Al2O3 inclusion formed by Al deoxidation in the gear steel 20CrNiMo follows the route of Al2O3 → CeAlO3 → Ce2O2S → Ce2O2S + CeS, and thus the nucleation core of complex CemnS sulfides changes from CeAlO inclusion to CeOS inclusion with the increase in Ce addition. Moreover, grain size … Show more
“…The Al 2 O 3 inclusion core reduced and even disappeared, and the thickness of LaAl 11 O 18 increased as the reaction proceeded. As the reaction time increased, LaAl 11 O 18 reacted with the dissolved La and transformed to LaAlO 3 , based on Equation (5), as shown in Figure 5 and 6. [ 17 ]…”
Section: Discussionmentioning
confidence: 99%
“…[ 9–12 ] The formation and modification of inclusions after the addition of Ce have been extensively studied. [ 13–16 ] Luo and Pan et al [ 17,18 ] reported that CeAl 11 O 18 and CeAlO 3 inclusions, respectively, were detected after adding Ce to gear steel and Al‐killed austenitic stainless steel. Ren and Zhang [ 19 ] concluded that the evolution route of the inclusions was Al 2 O 3 → CeAlO 3 → Ce 2 O 2 S → Ce 2 O 2 S + CeS, with a Ce addition from 0 to 0.028 wt% in an ultralow‐carbon Al‐killed steel.…”
To investigate the evolution of inclusions in high‐Al steel with addition of La, a series of laboratory experiments and thermodynamic calculations are performed, considering the reaction time and amount of La added. The main inclusions in the high‐Al steel without the addition of La are Al2O3, MnS, and Al2O3–MnS. The La treatment can efficiently modify Al2O3 to La–Al–O or La–O–S inclusions. For La additions less than 0.0041 wt%, the evolution route for the inclusion in high‐Al steel is Al2O3 → LaAl11O18 → LaAlO3 with an increase in reaction time. For high La additions, the evolution route for the Al2O3 inclusion is Al2O3 → LaAl11O18 → LaAlO3 → La2O2S → La2S3. The experimental results correlate with those of the thermodynamic analysis. Notably, excess La in high‐Al molten steel may consume O and S to form La oxysulfide and sulfide, respectively, which prevents the precipitation of MnS inclusion and promotes the formation of AlN inclusion during solidification.
“…The Al 2 O 3 inclusion core reduced and even disappeared, and the thickness of LaAl 11 O 18 increased as the reaction proceeded. As the reaction time increased, LaAl 11 O 18 reacted with the dissolved La and transformed to LaAlO 3 , based on Equation (5), as shown in Figure 5 and 6. [ 17 ]…”
Section: Discussionmentioning
confidence: 99%
“…[ 9–12 ] The formation and modification of inclusions after the addition of Ce have been extensively studied. [ 13–16 ] Luo and Pan et al [ 17,18 ] reported that CeAl 11 O 18 and CeAlO 3 inclusions, respectively, were detected after adding Ce to gear steel and Al‐killed austenitic stainless steel. Ren and Zhang [ 19 ] concluded that the evolution route of the inclusions was Al 2 O 3 → CeAlO 3 → Ce 2 O 2 S → Ce 2 O 2 S + CeS, with a Ce addition from 0 to 0.028 wt% in an ultralow‐carbon Al‐killed steel.…”
To investigate the evolution of inclusions in high‐Al steel with addition of La, a series of laboratory experiments and thermodynamic calculations are performed, considering the reaction time and amount of La added. The main inclusions in the high‐Al steel without the addition of La are Al2O3, MnS, and Al2O3–MnS. The La treatment can efficiently modify Al2O3 to La–Al–O or La–O–S inclusions. For La additions less than 0.0041 wt%, the evolution route for the inclusion in high‐Al steel is Al2O3 → LaAl11O18 → LaAlO3 with an increase in reaction time. For high La additions, the evolution route for the Al2O3 inclusion is Al2O3 → LaAl11O18 → LaAlO3 → La2O2S → La2S3. The experimental results correlate with those of the thermodynamic analysis. Notably, excess La in high‐Al molten steel may consume O and S to form La oxysulfide and sulfide, respectively, which prevents the precipitation of MnS inclusion and promotes the formation of AlN inclusion during solidification.
“…The formation and modification of inclusions in steels have been widely investigated. [18][19][20][21][22][23][24][25][26][27] The thermodynamic equilibrium of Ce-O and Ce-O-S in the molten iron was studied. [28][29][30][31] Rare-earth elements had a strong affinity to oxygen and sulfur in the steel, [32] which could modify hard alumina [33,34] and elongated sulfides to rare-earth oxides or rare-earth oxy-sulfides.…”
Laboratory experiments are performed to study the transient evolution of inclusions in Si–Mn‐killed stainless steels with additions of 40, 100, and 400 ppm cerium. With the increase of the cerium content in the molten steel, the evolution path of inclusions is Al2O3–SiO2–MnO–CaO → Ce2O3–Al2O3–SiO2–MnO–CaO → Ce2O3 → Ce2O3–CeS. The addition of 40 ppm cerium gradually increases the Ce2O3 content in liquid oxide inclusions. After the addition of 100 ppm cerium, inclusions first evolve to Ce2O3–Al2O3–SiO2–CaO–CeS, then to Ce2O3. The CeS is generated as a transient product then disappears. After the addition of 400 ppm cerium, liquid Al2O3–SiO2–MnO–CaO inclusions are modified to solid Ce2O3–CeS ones. The addition of 40 ppm cerium into the steel lowers the size from 1.74 to 1.53 μm. After the addition of 100 and 400 ppm cerium into the steel, the size of inclusions immediately decreases due to the formation of small Ce2O3–CeS inclusions and then increases owing to the collision of solid inclusions. A higher cerium content in the steel promotes the collision of Ce‐rich inclusions.
“…There have been extensive studies on the modification of Al 2 O 3based inclusions by REMs. [23][24][25][26][27][28][29] Li [25] studied the effect of lanthanum on inclusion evolution in high-Al steel and concluded that the evolution route was Al 2 O 3 ! LaAl 11 O 18 !…”
The modification mechanism of lanthanum on alumina inclusions in a nonoriented electrical steel at 1600 °C is investigated using laboratory experiments. Inclusions are analyzed using an automatic scanning electron microscope equipped with energy‐dispersive spectrum at 1, 5, 10, and 30 min after lanthanum treatment. The contents of total oxygen (TO), total sulfur (TS), and total lanthanum (TLa) in steel are analyzed. Results show that Al2O3 inclusions are modified by lanthanum in two ways. One is that the dissolved lanthanum directly reduces the aluminum in Al2O3 inclusions and forms LaAl11O18 or LaAlO3 ones. The other is that a new La2O2S or LaS
x
shell is preferentially generated at the outside of Al2O3 and forms multiphase inclusions. With time increasing, the La2O2S or LaS
x
shell gradually reacts with the Al2O3 core and generates stable lanthanum‐containing inclusions. At the initial stage of lanthanum treatment, many transient inclusions including LaS
x
, La2O2S, and La–P(–As) are formed due to the high concentration of lanthanum, while gradually redissolving with time increasing. With the increase in TLa content in steel, the formation sequence of stable inclusions is Al2O3 → LaAl11O18 → LaAlO3 → La2O2S → LaS
x
, which is consistent with thermodynamic analysis.
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