Polyolefins (polyethylene
(PE) and polypropylene (PP)) are the
most abundant polymers found in plastic solid waste. They are expensive
to separate, and recycling them in the form of blends is not viable
due to their immiscibility and incompatibility. Following the idea
of the circular economy where waste is turned into raw materials for
manufacturing technological products using minimum energy, a solution
is proposed for the poor behavior of immiscible PE/PP blends by taking
advantage of their immiscibility to transform them into microfibrillar
composites (MFCs). PE/PP blends with an 80:20 content ratio were studied,
emulating the ratio found in municipal waste. A microfibrillar structure
was achieved through an unusual combination of common industrial processing
techniques: extrusion, drawing, and injection. The performance of
the resulting fibrillar materials was evaluated by means of tensile,
fracture, and impact tests, and the results were compared with those
of unstretched blends (UBs) with droplet morphology. The effect of
adding a compatibilizer was also evaluated. The results were promising
as the performance of the MFCs was much better than that of the nonfibrillated
blends, and a synergistic effect between the addition of the compatibilizer
and microfibrillation process was observed. It seems that this type
of processing has great potential for large-scale application in immiscible
recycled polyolefin blends in which the final properties can be improved
by modifying their morphology, obviating the need to separate these
polymers in mixed waste streams.