Effect of bio-inspired surface texture on the resistance of 3D-printed polycarbonate bonded joints

Abstract

Surface preparation before adhesive bonding is crucial to improve the resistance and durability of the joint by altering the surface properties of the adherend. The purpose of surface treatment is to clean the surface from contaminants, activate the adherend surface and create an optimal surface structure to promote adhesion mechanisms. In that context, this work aims to investigate the influence of substrate surface texturing on the resistance of adhesive joints. Two bio-inspired surface textures were investigated, Fish scale (FS) and Tree frog (TF). Polycarbonate (PC) specimens with different surface patterns were manufactured using the fused deposition modelling process. Surface morphology, such as pattern dimension (shape and depth), surface roughness (Ra), and wettability, were used to characterise the substrates. The influence of these texture patterns on the shear strength of adhesively bonded joints was evaluated through the standardised block shear test method ASTM D4501-01. Moreover, the shear strength of the structured joints was compared to the results from bonding with polished surfaces (surfaces abraded with 80, 600 and 1000 grit paper), and with as-printed surfaces. The results revealed that the FS and TF surface textures enhanced the shear strength by 242% and 283% compared to the adhesive joints with polished surfaces. It was also shown that the variation in depth of the bio-inspired surface texture has no significant impact on the joint strength. Failure analysis demonstrated that the fracture mode of bonded joints with polished surfaces was the adhesive failure while mixed failure (cohesive and adhesive) characterises the as-printed, TF and FS surfaces. Worthy results are obtained rising the effectiveness of surface texture for the PC's bonded joints. Graphical Abstract [Formula: see text] This is a graphical representation of the abstract.

Experimental study of adhesive joints with mechanical interlocking of acrylonitrile butadiene styrene (ABS) parts fabricated for fused filament (FFF)

“…Differences in joint strength in Table 18 can be attributed to variations in raw material and the interrelation between adhesive joint strength and specimen layer thickness, as supported by Kovan et al (2015). Further investigation of this interrelationship is recommended for different joint types, irrespective of other factors like air gap and reinforcements at the joint interface.…”

Tribological Behavior of Bioinspired Surfaces

“…Therefore, precise and accurate solutions to solid particle erosion could be developed by mimicking natural materials with these unique architectures. Furthermore, surface texturing was also considered a beneficial aspect of strengthening the surface properties of the bioinspired surfaces [ 54 , 95 , 96 , 97 , 98 ].…”

Enhancing Mode-I and Mode-II fracture toughness of carbon fiber/epoxy laminated composites using 3D-printed polyamide interlayers

“…44–46 Moreover, the literature highlights the importance of reinforcing joints using 3D printed interlayers in various connections, such as single lap joints, double lap joints, DCB joints, and ENF joints. 47–50 For instance, Garcia and Prabhakar 51 demonstrated that incorporating 3D-printed structural reinforcements through FDM could significantly enhance the apparent shear strength values of single lap joints. A comparison between pure adhesive (PA) joints and 3D-printed adhesive (3D-PA) joints revealed that the latter exhibited higher average peak loads and shear strengths (up to 832% increase) with cohesive failure, while PA joints predominantly failed adhesively, resulting in lower peak loads and shear strength.…”