It is possible to retrieve a large fraction of soluble waste from the Hanford single-shell waste tanks (SST) by dissolving it with water. This retrieval method will be demonstrated in U-107 and S-112 in the next few years. If saltcake dissolution proves practical and effective, many of the saltcake SSTs may be retrieved by this method. Many SSTs retain a large volume of flammable gas that will be released into the tank headspace during retrieval as the waste dissolves. This report describes the physical processes that control dissolution and gas release. Calculation results are shown describing the headspace hydrogen concentration transient during dissolution. The observed spontaneous and induced gas releases from SSTs are summarized, and the dissolution of the crust layer in SY-101 is discussed as a recent example of full-scale dissolution of saltcake containing a very large volume of retained gas. The report concludes that the dissolution rate is self-limiting, and gas release rates are relatively low.
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Executive SummarySaltcake dissolution is a proposed method for retrieving water-soluble salts from the Hanford SSTs. Water will be sprayed on the waste surface to dissolve the soluble fraction of the waste while the resulting brine is pumped out of the tank with an existing saltwell pumping system. Because a large fraction of typical saltcake waste is soluble, most of the waste in an SST can, in principle, be retrieved with almost the same time and cost as a typical interim stabilization campaign. A proof-of-concept test (limited to approximately 100,000 gal of brine) is planned in U-107 during the fall of 2001. A full-tank retrieval demonstration system is being planned for S-112 in 2002. If saltcake dissolution proves practical and effective, many of the saltcake SSTs may be retrieved by this method.Many of the SSTs contain a large volume of flammable gas that will be released into the tank headspace as the waste dissolves. U-107 contains 180 ± 60 cubic meters (6,400 ± 2,000 scf) of retained gas, and S-112 is estimated to retain a much smaller volume of 46 ± 23 cubic meters (1,600 ± 800 scf). This report investigates the potential hazard of flammable gas that will be released during the dissolution process.Dissolution is expected to release this gas in proportion to the fraction of the waste in which the soluble solids are dissolved. This process is self-limiting and controllable. Water or dilute brine capable of dissolving solids is less dense than the saturated liquid in equilibrium with the solids. Therefore, the solvent cannot penetrate below the pre-existing interstitial liquid in the waste; and dissolution can only occur in waste that is not saturated with liquid. Once the solvent has become saturated, it is no longer capable of further dissolution and forms a barrier to the less dense liquid from above.This means that dissolution, and the associated gas release, can proceed no faster than the interstitial liquid can drain away. This is the primary mechanism that limits dissolution-induced g...