This work investigates the effects
of two kinds of iron ore on
the pyrolysis characteristics of a low-rank bituminous coal from Hami,
China. The pyrolysis and its product distribution were studied using
a thermogravimetric analyzer and a fixed bed reactor. A gas chromatograph
and a gas chromatograph–mass spectrometer were employed to
test the properties and composition of the pyrolytic products. Results
showed that the pyrolysis temperature of the raw coal ranged mainly
from 350 to 650 °C. The weight-loss rate reached a maximum of
6.95%/min at 443 °C. The weight loss was 44.27% at the final
pyrolysis temperature of 750 °C. The tar yield of raw coal was
9.51% in the fixed bed reactor at 600 °C. Adding iron ore, which
was intended for a lower tar yield and a higher fraction of light
tar (boiling point <360 °C), had a catalytic effect on the
pyrolysis of raw coal. With separate addition of hematite and specularite,
both having a mass of 20% of the raw coal, coal weight loss increased
by 3.86% and 5.56%, respectively, when the catalytic upgrading was
at 600 °C, and good upgrading effect was obtained. Meanwhile,
benzene homologue in tar increased slightly, by 0.62% and 1.44%, compared
to that in the tar of the raw coal. The upgrading effects of iron
ore on tar also lowered element O content in the resulting tar, by
36.89% with the addition of hematite and by 43.16% with specularite.
The iron concentrate recovered was measured by magnetic separation
method. The iron concentrate grade was 52.97% with hematite added
in coal when the residence time of ultimate pyrolysis temperature
was 25 min and the magnetic field strength was 96.48 kA/m, while it
was 58.02% with specularite added when the residence time was 35 min
and the magnetic field strength was 109.27 kA/m, both with a char
grinding fineness of less than 0.074 mm (ground char accounting for
approximately 80% of total char); iron concentrate recovery rate was
85.31% and 76.74%, respectively. The experimental results proved the
feasibility of recovering iron ore in char by magnetic separation.