DVSMS: dynamic value stream mapping solution by applying IIoT

Balaji, Venkataraman; Venkumar, P.; Sabitha, Marium; Amuthaguka, D.

doi:10.1007/s12046-019-1251-5

Cited by 42 publications

(15 citation statements)

References 8 publications

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“…Smart factories use CPS to link the physical world with the virtual one, creating a working network [20][21][22]. The internet of things (IoT) included in CPS contributes to monitor and, consequently, improve the production process [23]. During IoT implementation it is important to understand how a company is structured and how different sectors should be put together.…”

Section: Industry 40mentioning

confidence: 99%

“…The DVSM is considered by authors capable of providing valuable information for the decision-making process. Therefore, DVSM or VSM 4.0 provides real-time data which allows appropriate action in the right time, overcoming the static behavior of VSM and, above that, the current value stream can be constantly displayed and bottlenecks as well as improvements continuously ascertained, which facilitates the implementation and concretization of Kaizen activities [7,23]. Balaji et al [23] also refers the enhancement of the team's morale as an advantage, since they are able to see the results of their kaizen activity very quickly and suggest the standardization of measurement methods across the organization.…”

Section: Rq4: How Are the Papers Distributed In The Geographical Context?mentioning

confidence: 99%

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Stories Told by Publications about the Relationship between Industry 4.0 and Lean: Systematic Literature Review and Future Research Agenda

Salvadorinho

Teixeira

2021

Publications

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Industry 4.0 and its application in the business has been the focus of attention by the academy, for its ability to establish principles of flexibility and connectivity along the shop floor. Meantime, because of a lean wave in the 1990’s, most of the western industry adopted principles, techniques and tools of lean production, whose results were quickly captured, guaranteed its adoption worldwide. Thus, with a view to turning traditional manufacturing companies into smart companies, it is essential to preserve the existing system and find ways for the two concepts (Lean and I4.0) to come together. This study was conducted based on a systematic literature review, using the Scopus database. The PRISMA process was the method used to select the articles. Finally, to analyze and discuss the results, the bibliometric analysis of the articles and content analysis were adopted. The results point to a greater impact of I4.0 technologies on lean, since it was perceived that I4.0 technologies give to lean tools a more dynamic way of working, accelerating information sharing processes and improving production manager’s and operator’s decision making. In the perspective of lean’s contribution to I4.0; however, there is little practical and theoretical application, thus the actual contribution is still somewhat blurred.

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Section: Industry 40mentioning

confidence: 99%

Section: Rq4: How Are the Papers Distributed In The Geographical Context?mentioning

confidence: 99%

Stories Told by Publications about the Relationship between Industry 4.0 and Lean: Systematic Literature Review and Future Research Agenda

Salvadorinho

Teixeira

2021

Publications

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“…Value stream mapping (VSM) is a useful tool for lean manufacturing, and the incorporation of IIoT can broaden its usage with real-time data from multiple sources, leading to effective decision-making. Balaji et al [111] incorporated IIoT to develop a dynamic VSM capable of collating large datasets for analysis, such as bottlenecks identification and process-flow optimizations. To exploit the benefits of IIoT, an Industrial Internet Consortium (IIC) was established in 2014, comprising industrial, government, and academic partners from around the world, to accelerate the growth of IIoT by identifying, assembling, testing, and promoting best practices [112].…”

Section: Industrial Internet Of Thingsmentioning

confidence: 99%

A Strategic Roadmap for the Manufacturing Industry to Implement Industry 4.0

Butt

2020

Designs

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Industry 4.0 (also referred to as digitization of manufacturing) is characterized by cyber physical systems, automation, and data exchange. It is no longer a future trend and is being employed worldwide by manufacturing organizations, to gain benefits of improved performance, reduced inefficiencies, and lower costs, while improving flexibility. However, the implementation of Industry 4.0 enabling technologies is a difficult task and becomes even more challenging without any standardized approach. The barriers include, but are not limited to, lack of knowledge, inability to realistically quantify the return on investment, and lack of a skilled workforce. This study presents a systematic and content-centric literature review of Industry 4.0 enabling technologies, to highlight their impact on the manufacturing industry. It also provides a strategic roadmap for the implementation of Industry 4.0, based on lean six sigma approaches. The basis of the roadmap is the design for six sigma approach for the development of a new process chain, followed by a continuous improvement plan. The reason for choosing lean six sigma is to provide manufacturers with a sense of familiarity, as they have been employing these principles for removing waste and reducing variability. Major reasons for the rejection of Industry 4.0 implementation methodologies by manufactures are fear of the unknown and resistance to change, whereas the use of lean six sigma can mitigate them. The strategic roadmap presented in this paper can offer a holistic view of phases that manufacturers should undertake and the challenges they might face in their journey toward Industry 4.0 transition.

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“…It allows for an intelligent flow of produced elements between machines in a factory with real-time communication between machines [20]. Such systems require and are based on new technologies (see Figure 1), such as the Internet of Things (IoT) [21][22][23][24][25][26][27][28] and Services (IIoS) [29,30], Big Data (BD) [31][32][33], Edge/Fog/Cloud Computing [34][35][36][37][38][39][40][41][42][43], Blockchain [44][45][46][47][48], Industrial Automation, Cybersecurity [49,50], Intelligent Robots and Cobots [51][52][53]. All the technologies mentioned above are essential for achieving the desired benefits of adopting Industry 4.0 in factories and in the whole value production chain.…”

Section: Introductionmentioning

confidence: 99%

Security Challenges in Industry 4.0 PLC Systems

2021

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The concept of the fourth industrial revolution assumes the integration of people and digitally controlled machines with the Internet and information technologies. At the end of 2015, more than 20 billion machines and devices were connected to the Internet, with an expected growth to half a trillion by 2030. The most important raw material for this digital revolution is data, which when properly stored, analyzed and secured, constitute the basis for the development of any business. In times of rapid industrial development, automation of production processes and systems integration via networks, the effective protection of the cyber-physical systems of a plant is particularly important. To minimize the risks associated with Internet access, one must define all the possible threats and determine their sources in the plant and block or minimize the possibility of sabotage or data loss. This article analyzes the security measures used in industrial systems. In particular, risk management and the study of the risk sources in terms of human, hardware and software aspects in networked PLC and SCADA systems are discussed. Methods of improving the architecture of industrial networks and their management are proposed in order to increase the level of security. Additionally, the safety of the communication protocols with PLCs in industrial control systems is discussed.

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DVSMS: dynamic value stream mapping solution by applying IIoT

Cited by 42 publications

References 8 publications

Stories Told by Publications about the Relationship between Industry 4.0 and Lean: Systematic Literature Review and Future Research Agenda

Stories Told by Publications about the Relationship between Industry 4.0 and Lean: Systematic Literature Review and Future Research Agenda

A Strategic Roadmap for the Manufacturing Industry to Implement Industry 4.0

Security Challenges in Industry 4.0 PLC Systems

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