Because
of their excellent thermal conductivities and high aspect
ratios, carbon nanotubes (CNTs) exhibit great potential for use in
microelectronic packaging. However, for their application in insulating
materials, the high electroconductibility and poor radial conductivity
of CNTs significantly limit their loading. In this work, a heterostructured
“brushlike” hybrid was first prepared by anchoring aliphatic
amine-functionalized multiwalled carbon nanotubes (MWCNTs) onto the
insulating montmorillonite (Mt). The morphological characterizations
of the heterostructured MWCNTs–Mt hybrids and epoxy composites
were examined, revealing that a three-dimensional (3D) thermal conduction
network within the matrix was constructed under the geometrical constraints
of layered Mt. The synergistic effect of MWCNTs and Mt on the enhanced
thermal conductivity and mechanical and thermal properties of the
obtained composites was systematically established. The results showed
that the thermal conductivity of MWCNTs–Mt/epoxy composites
was significantly improved with the 0.5 wt % loading of hybrids, about
61% higher than that of pure epoxies; simultaneously, the dielectric
loss of such composites was lower than that of pure epoxies at low
frequencies, although the dielectric constant increased. Moreover,
the mechanical properties and thermal stability of these composites
were synchronously enhanced. This work provides a promising strategy
for fabricating polymer composites with relatively high thermal conductivity,
low dielectric loss, and excellent thermal stability and mechanical
properties.