Drop of Pressure Behavior of Open-Cell Aluminum Foams at High Pressure Flow

Abstract

Open-cell aluminum foams were produced by the replication technique in three different pore sizes, ranging from 0.71 to 4.75 mm. The manufactured specimens were physically characterized, determining their porosity, relative density, pores per inch and interconnection windows density. A new experimental design is proposed in order to assess the drop of pressure behavior resulting from the injection of gasoline additive at increasing high pressure intervals, ranging from 200 to 25,000 psi, reproducing the tests at room temperature and 200 °C. The regime governing the flow through the investigated samples was determined as a function of flowrate and the foams physical properties. The structural capacity of open-cell Al foams to conduct highly pressurized flow was evaluated by means of compression tests. It was found that at room temperature, the drop of pressure behavior is strongly associated to physical parameters, whilst at 200 °C, dimensional and geometrical properties are negligible. In addition, in this investigation, it is presumed that the studied foams have the structural capacity to conduct fluids at critical conditions of pressure and temperature.