Abstract:Complex rotational flows of non-Newtonian fluids are simulated through finite element methods. The predictions have direct relevance to dough kneading, associated with the food industry. The context is taken as two-dimensional and one of stirring material within a cylindrical vessel. Three stirrer shapes are considered, placed in eccentric location with respect to the cylinder centre. The motion is driven by the rotation of the outer vessel wall. Variation with change in rheology and change in stirrer shapes a… Show more
“…In this regard, results of the present study suggest that E‐1S design is preferable, with most effective work being achieved with fluids that display some strain‐hardening (as anticipated for dough). Hence, the asymmetrical stirrer positioning is most definitely favoured – a state‐of‐affairs that may be extrapolated to multiple stirrers, or helical shapes in three dimensions, or non‐uniform stirrer‐shapes (Baloch and Webster, 2001). Future work is demanded to clarify this issue.…”
The numerical simulation of two‐dimensional incompressible complex flows of viscoelastic fluids is presented. The context is one, relevant to the food industry (dough kneading), of stirring within a cylindrical vessel, where stirrers are attached to the lid of the vessel. The motion is driven by the rotation of the outer vessel wall, with various stirrer locations. With a single stirrer, both a concentric and an eccentric configuration are considered. A double‐stirrer eccentric case, with two symmetrically arranged stirrers, is also contrasted against the above. A parallel numerical method is adopted, based on a finite element semi‐implicit time‐stepping Taylor‐Galerkin/pressure‐correction scheme. For viscoelastic fluids, constant viscosity Oldroyd‐B and two shear‐thinning Phan‐Thien/Tanner constitutive models are employed. Both linear and exponential models at two different material parameters are considered. This permits a comparison of various stress, shear and extensional properties and their respective influences upon the flow fields generated. Variation with increasing speed of vessel and change in mixer geometry are analysed with respect to the flow kinematics and stress fields produced. Optimal kneading scenarios are commended with asymmetrical stirrer positioning, one‐stirrer proving better than two. Then, models with enhanced strain‐hardening, amplify levels of localised maxima in rate‐of‐work done per unit power consumed. Simulations are conducted via distributed parallel processing, performed on work‐station clusters, employing a conventional message passing protocol (PVM). Parallel results are compared against those obtained on a single processor (sequential computation). Ideal linear speed‐up with the number of processors has been observed.
“…In this regard, results of the present study suggest that E‐1S design is preferable, with most effective work being achieved with fluids that display some strain‐hardening (as anticipated for dough). Hence, the asymmetrical stirrer positioning is most definitely favoured – a state‐of‐affairs that may be extrapolated to multiple stirrers, or helical shapes in three dimensions, or non‐uniform stirrer‐shapes (Baloch and Webster, 2001). Future work is demanded to clarify this issue.…”
The numerical simulation of two‐dimensional incompressible complex flows of viscoelastic fluids is presented. The context is one, relevant to the food industry (dough kneading), of stirring within a cylindrical vessel, where stirrers are attached to the lid of the vessel. The motion is driven by the rotation of the outer vessel wall, with various stirrer locations. With a single stirrer, both a concentric and an eccentric configuration are considered. A double‐stirrer eccentric case, with two symmetrically arranged stirrers, is also contrasted against the above. A parallel numerical method is adopted, based on a finite element semi‐implicit time‐stepping Taylor‐Galerkin/pressure‐correction scheme. For viscoelastic fluids, constant viscosity Oldroyd‐B and two shear‐thinning Phan‐Thien/Tanner constitutive models are employed. Both linear and exponential models at two different material parameters are considered. This permits a comparison of various stress, shear and extensional properties and their respective influences upon the flow fields generated. Variation with increasing speed of vessel and change in mixer geometry are analysed with respect to the flow kinematics and stress fields produced. Optimal kneading scenarios are commended with asymmetrical stirrer positioning, one‐stirrer proving better than two. Then, models with enhanced strain‐hardening, amplify levels of localised maxima in rate‐of‐work done per unit power consumed. Simulations are conducted via distributed parallel processing, performed on work‐station clusters, employing a conventional message passing protocol (PVM). Parallel results are compared against those obtained on a single processor (sequential computation). Ideal linear speed‐up with the number of processors has been observed.
“…There, an arbitrary Lagrangian-Eulerian method is used to deal with freesurfaces. Elsewhere [14,15], more complicated material representation is incorporated, so that systems are introduced which more closely reflect the properties of dough (viscoelastic).…”
Section: Resultsmentioning
confidence: 99%
“…The flow is modeled as incompressible, via a pressure-correction scheme. An inelastic model with shear-rate dependent viscosity is incorporated, though this is extended to consider viscoelastic fluids elsewhere [14,15].…”
This paper reports on a study concerned with the numerical simulation of dough kneading that arises in the food processing industry. The flows considered are in a complex domain setting. Two dough mixers running at various rotation speeds are studied; one with a single stirrer, the other with two stirrers.Stirrers are fixed on the lid of the vessel and the motion is driven by the rotation of the outer vessel. Two different mixer orientations are considered, generating horizontal or vertical-rotating flow fields. Three-dimensional numerical simulations are performed on the full flow equations in a cylindrical polar co-ordinates system, through a finite-element, semi-implicit time stepping, Taylor-Galerkin pressure-correction scheme. The results reflect excellent agreement against the equivalent experimental findings. The motivation for this work is to develop advanced technology to model the kneading of dough. The ultimate target is to predict and adjust the design of dough mixers, so that optimal dough processing may be achieved notably, with reference to local rate-of-work input.
“…The problem in the present study is to investigate mixing flow of Newtonian fluid, relevant to the pharmaceutical and cosmetic industrial applications. The concentric configuration of a single rotating stirrer with agitator has been adopted, where the stirrer will be located on the lid of the cylindrical container [4]. The mixing is performed between rotation of stirrer with agitator and stationary cylindrical container for numerical simulations.…”
Section: Problem Specification/definitionmentioning
confidence: 99%
“…Mixing of non-Newtonian fluid in a cylindrical container with three different shapes of stirrer placed in eccentric position on the lid of the cylindrical container using 2D Finite Element fractional step predictor-corrector Taylor-Galerkin/Pressure-Correction scheme in cylindrical polar coordinate system was demonstrated [4]. The first problem was that with full-stirrer, second with a horizontal half-stirrer and the third with a vertical half-stirrer without agitator.…”
The present research article presents numerical simulations of rotating of Newtonian fluid mixing flows in a cylindrical container through single rotating stirrer with agitator, where stirrer is located on the lid of container in concentric position. For this purpose a Quasi 3D (Three-Dimensional) FEA (Finite Element Algorithm) has been developed. The numerical algorithm is based on fractional stages semiimplicit Taylor-Galerkin/Pressure-Correction scheme. The simulation has been carried out to analyze the effects of agitator on mixing behavior. The numerical results show that Quasi 3D FEA is an accurate mathematical tool and able to achieve good results for flow structure in laminar regime. Finite Element Method, Newtonian Fluid. T he mixing behavior of Newtonian fluid has been investigated in a cylindrical container which is relevant to industrial applications. Industrial problems are very complex to handle, mainly related to the manufacturing of good homogenized mixture. For instance, granular mixing processes [1-2], mixing of toothpaste in industries [3], mixing of dough in food processing industries [4-5], manufacturing of paper by mixing of paper-pulp in paper producing industries [6] and many other mixing processes like paints [7] are very difficult problems in industries. An agitator is an apparatus attached with stirrer to bring fluid into motion by stirring. The use of agitator ensures optimal mixingand homogenization of fluids. The present study investigates this behavior through predicting the flow structure, velocity gradient and pressure differential.
1.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.