Digital Slickline: Case Studies Using an Electro-Mechanical Setting Tool and Downhole Anchor Tool

Abstract

Digital slickline (DSL) using radio frequency (RF) communications for on-command surface controlled explosive trigger tools has been available for years (Heaney et al. 2018). Unfortunately, the non-explosive electro-mechanical downhole power unit (DPU) setting tool could only run in timer mode, and all key performance indicators (KPI), including motor current & voltage, force and rod position were only available in the tool’s memory. The expansion of DSL services led to the development of a powered mechanical platform, and the primary tool upgraded was the DPU to an elite downhole power unit (EDPU). This enhancement allows for on-command surface control and real-time KPI sensor data that was formerly only in the tools memory. Also available are the real-time DSL data, including; casing collar locator (CCL), pressure, temperature, inclination, relative bearing, axial & radial vibration, and battery voltage & current that helps corroborate a successful plug set. Case histories presented will show how all the surface readout (SRO) data provide conclusive confirmation in-situ that the barriers set as planned, and provide a repeatable signature of a mechanical plug set. We will also show examples of plugs that exhibit the expected digital signature but did not pass a mechanical integrity test to confirm adequate isolation. Additional tools in the powered mechanical toolbox include an on-command release tool (ESRT) and a downhole anchor tool (EDAT). All devices can be run in combination if required, and each apparatus has a unique address with individual surface commands. The EDAT & EDPU combination expand intervention services with an extremely high push & pull force, which allows for pulling of subsea crown plugs, heavy-duty fishing, pulling retrievable plugs and many other applications. The EDAT can be set up to run in industry-standard 3 ½, 4 ½, 5 ½, and 7inch pipe sizes and can be modified to allow pulling of oversized crown plugs those outside diameters (OD) are more significant than the dimensions of 7inch pipe.