The
controlled synthesis of BaTiO3 nanoparticles (BTNPs)
with a small particle size and a narrow particle size distribution
(PSD) is key for the preparation of multilayer ceramic capacitors
with high capacitance and high volumetric efficiency. This paper reports
the research to continuously synthesize nanoparticles in a rotor–stator
spinning disk reactor (RSSDR) for the first time and obtain BTNPs
with a mean particle size (MPS) of 15.71 nm and a yield of 280 g/h.
The MPS and PSD of BTNPs are related to the rotor–stator distance,
the rotational speed, the volume flow, the molar ratio of Ba to Ti,
and the flow rate ratio. The results show that the increasing micromixing
efficiency of the RSSDR weakened the influence of mixing restriction
on the chemical reaction. However, the enhancement of mass transfer
is accompanied by the shortening of residence time, which has a negative
impact on the synthesis of BTNPs. Moreover, BTNPs prepared in the
RSSDR show superior results compared with other reactors. In addition,
a novel dispersion method was proposed to control particle agglomeration
in the glycerol matrix and the dispersion effectiveness was verified
by comparing transmission electron microscopy results with dynamic
light scattering results. The polydispersity index of each result
was below 0.200. In conclusion, a large-scale continuous preparation
of BTNPs with a controllable particle size can be achieved in the
RSSDR.