In
transfer printing, the loaded droplet on the probe has a significant
influence on the dispensing resolution. A suitable loading approach
for a high-viscous liquid is highly required. Herein, a novel electrostatic
loading method is presented, in which the main aim is to control precisely
the formation and breaking of a cone-shaped liquid bridge. An experimental
device is developed. The influence of electrical and geometric parameters
on the feature size of the liquid bridge is investigated in detail.
In the formation of the liquid bridge, the increase of voltage or
the decrease of the air gap can enhance the electric field intensity,
thus reducing the formation period and increasing the initial cone
tip diameter of the liquid cone. After the liquid bridge is formed,
both the circuit current implying the liquid wetted area on the probe
surface and the lifting velocity of the probe are utilized to further
regulate the volume of the loaded droplet. Loaded droplets ranging
from 60 to 600 pL are obtained via the method with a standard deviation
of 4 to 30 pL. Moreover, a dot array is transferred with different
loaded droplets. The minimum diameter of the printed dots is about
140 μm with a variation less than 5%. The advantages include
the reduced risk of contamination, the droplet-size independent of
the size of the probe, and the low cost of the device.