Diamond Wheel Dressing: A Comprehensive Review

Ding, Wenfeng; Li, Haonan; Zhang, Liangchi; Xu, Jun; Fu, Yunlong; Su, Honghua

doi:10.1115/1.4037991

Cited by 31 publications

(36 citation statements)

References 132 publications

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“…CBN is the second hardest after diamond. The abrasive composite layer on a superabrasive wheel is always limited within a thin rim or layer to reduce the usage amount of costly diamond or CBN, and this structure also helps to the design of very high-speed wheels used for high removal rates (Marinescu et al 2004;Ding et al 2017;Guo et al 2014;). Diamond (Marinescu et al 2004) The shape of the diamond crystals can be octahedral, dodecahedral, or hexahedral.…”

Section: Superabrasives and Bondsmentioning

confidence: 99%

“…Grinding wheel should be well prepared to meet the requirement of high precision grinding before normal grinding operation (Marinescu et al 2004;Ding et al 2017;Guo et al 2014). This process includes cleaning, truing, and dressing process (Marinescu et al 2004;Ding et al 2017;Chen et al 2005).…”

Section: Dressing Technologies For Conventional Wheelsmentioning

confidence: 99%

“…But the morphology and shape of grinding wheel are prone to be wear and destroyed easily especially for some heavyduty grinding operations (Marinescu et al 2004). To keep the process capability, grinding wheel should be well prepared or conditioned prior to perform the grinding operation periodically during the course of grinding, which includes truing and dressing (Marinescu et al 2004;Ding et al 2017).…”

Section: Introductionmentioning

confidence: 99%

See 2 more Smart Citations

Grinding and Dressing Tools for Precision Machines

Peng¹,

Wang²,

Yang³

2020

Precision Manufacturing

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Grinding is a typical machining process which utilizes a grinding wheel consisting of abrasive grains held together with a binder material. The material removal action is done by the masses of tiny and sharp abrasives directly. Therefore, the good condition of grinding abrasives and wheel is very important to achieve good grinding performance. Thus, it is necessary to perform the conditioning (including both the dressing and truing processes) of grinding wheel. Generally, it is relatively simple to achieve the conditioning of conventional grinding wheel. But it is not the case for the superabrasive and wheels, which some novel dressing and truing methods and equipment are needed and

show abstract

Section: Superabrasives and Bondsmentioning

confidence: 99%

Section: Dressing Technologies For Conventional Wheelsmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

See 1 more Smart Citation

Grinding and Dressing Tools for Precision Machines

Peng¹,

Wang²,

Yang³

2020

Precision Manufacturing

View full text Add to dashboard Cite

show abstract

“…Moreover, a monolayer electroplated or brazed CBN grinding wheel has the advantages of high precision machining, with good balance between embedding strength and protruding height, as well as a controllable layout of the abrasive pattern [10,11]. The optimization of the abrasive pattern layout has also improved the grinding performance [12][13][14][15][16][17].…”

Section: Introductionmentioning

confidence: 99%

Wear evolution and stress distribution of single CBN superabrasive grain in high-speed grinding

Wang

Ding

et al. 2018

Precision Engineering

Self Cite

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In this study, both finite element analysis (FEA) and experimental observations were used to investigate the single CBN grain wear in high-speed grinding of Inconel 718 superalloy. The wear characteristics for each grinding pass were numerically assessed utilizing the tensile and compressive strength limits of the cutting grain. Additionally, stress distribution within the grain, chip formation and grinding force evolution during multiple passes were investigated. The combined experimental and numerical results show that the CBN grain wear has two major modes: the macro fracture on the grain top surface propagating from the rake surface, and the micro fracture near the cutting edges. The resultant tensile stress is the main factor inducing grain wear. The cutting edges will be under self-sharpening due to the grain wear. With multiple micro cutting edges engaged in grinding process, the limited material removal region was divided into different sliding, ploughing and cutting dominant regions. Overall, the ratio of material elements removed by a cutting process ranges from 80% to 20%, and continue to decrease during the grinding process. With a stronger effect of the cutting process, larger fluctuation of the grinding force will commence, however its average value remains below that with stronger sliding and ploughing process characteristics.

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“…At the same time, in order to get highperformance gear, grinding wheel accuracy is very important. Ding et al made further research in the related fields [5][6][7][8][9].…”

Section: Introductionmentioning

confidence: 99%

Research on High-Precision Form Grinding Technology of Gear Based on Ambient Temperature Adaptability

Liu

Wang

2018

Mathematical Problems in Engineering

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The thermal error of high-precision computer numerical control (CNC) form grinding machine has become the critical factor affecting its locating precision. Because the thermal error is more complicated to be measured directly, most of the measurement tests are usually aimed at no-load conditions. In this article, a method to evaluate the machine tool thermal error based on the principle of tooth profile error through the gear grinding precision is presented. Based on high-precision CNC form grinding machine need to maintain isoperibol, this paper proposed the ambient temperature as a variable, for different ambient temperature to measure the thermal error of the machine tool. According to the measurement results of the thermal error, the method of partial least squares neural network is used to structure the thermal error prediction model of the machine tool. The experimental data show that the grade of the gear precision can reach four levels at different temperatures. This approach shows a promising prospect in the application of high-precision CNC gear form grinding machine in the future.

show abstract

Diamond Wheel Dressing: A Comprehensive Review

Cited by 31 publications

References 132 publications

Grinding and Dressing Tools for Precision Machines

Grinding and Dressing Tools for Precision Machines

Wear evolution and stress distribution of single CBN superabrasive grain in high-speed grinding

Research on High-Precision Form Grinding Technology of Gear Based on Ambient Temperature Adaptability

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