Methods that may be suitable for automated photomask inspection for visual defects (spots, pinholes, etc.) or dimensional compliance are analyzed and discussed. The analysis of each method includes examinations of the physical principles upon which it is based and the amount of misalignment that can be tolerated. The size of the minimum visual defect to be detected was taken as 2 ym. The methods analyzed for visual defect inspection are the optical-overlay; the dual-beam, flyingspot-scanner; the TV-microscope; and the spatial-filtering methods. For dimensional inspection, an analysis of line-edge location and operating criteria for the microdensitometer are presented. The fabrication of photomasks with intentionally introduced and controlled defects is described together with preliminary results of automated inspections of these photomasks. It was concluded that: automated inspection systems should be dedicated either to inspection for visual defects or dimensional compliance, not both; and the dimensional tolerances on masks, both those of the feature dimensions in the die patterns as well as those in the dimensions between the dice, must be significantly smaller than the size of the minimum defect to be detected.