Development of simulation code for calculating residual stress distribution in D-I cans produced by both-sided ironing process

Kuriyama, S.; Yoshida, Yukio; Takahashi, Tomoko; Kumagaya, S.; Aoki, Takayuki; Miyauchi, Kunio

doi:10.1016/s0924-0136(03)00694-0

Cited by 4 publications

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“…However, a limited number of papers have been reported to study the effect of deep- drawing process parameters on the resulted residual stresses. A code of FEM for elastic and plastic behaviors of material has been developed by Kuriyama et al [2] to compute distribution of residual stresses in D-I can by both-sided ironing. From the simulations, they obtained quite different distributions of residual stresses based on mutual positions of dies for the ironing.…”

Section: Introductionmentioning

confidence: 99%

Influence of process parameters on residual stresses in deep-drawing process with FEM and experimental evaluations

Kardan

Parvizi

Askari

2018

J Braz. Soc. Mech. Sci. Eng.

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This paper presents experimental and simulation study to minimize residual stress in cylindrical deep-drawing process. Eight significant process parameters including initial blank thickness, punch and die shoulder radii, blank-holder force, punch velocity, and coefficients of friction between die-blank, holder-blank, and punch-blank are considered. According to number of parameters, the Taguchi's method is employed to perform design of experiments. The die is designed and manufactured, and the experiments are carried out using AISI 1006 carbon steel sheet. Hole-drilling method based on ASTM E 837-99 standard is applied to measure the residual stresses in drawn cups. Moreover, the deep-drawing process is simulated wholly using ABAQUS/explicit software and the accuracy of finite-element model is verified using experimental results. Finally, the analysis of variance method is applied to define the most important parameters and obtain an optimum level to minimize the residual stress in cylindrical deep-drawing process. Keywords Deep-drawing Á Residual stress Á Taguchi method Á Optimization Á Finite-element method Á Experiments List of symbols BHF Blank-holder force (KN) r d Die shoulder radius (mm) r p Punch shoulder radius (mm) l d Coefficient of friction between die and blank l h Coefficient of friction between holder and blank l p Coefficient of friction between punch and blank

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Section: Introductionmentioning

confidence: 99%

Influence of process parameters on residual stresses in deep-drawing process with FEM and experimental evaluations

Kardan

Parvizi

Askari

2018

J Braz. Soc. Mech. Sci. Eng.

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Numerical analysis for bifurcation fracture of sheet metal forming

Huang

Kuriyama

2007

Journal of Materials Processing Technology

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Finite element modelling and simulation of bulk material forming

Mackerle

2006

Engineering Computations

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Purpose -To provide a selective bibliography for researchers working with bulk material forming (specifically the forging, rolling, extrusion and drawing processes) with sources which can help them to be up-to-date. Design/methodology/approach -A range of published (1996)(1997)(1998)(1999)(2000)(2001)(2002)(2003)(2004)(2005) works, which aims to provide theoretical as well as practical information on the material processing namely bulk material forming. Bulk deformation processes used in practice change the shape of the workpiece by plastic deformations under forces applied by tools and dies. Findings -Provides information about each source, indicating what can be found there. Listed references contain journal papers, conference proceedings and theses/dissertations on the subject. Research limitations/implications -It is an exhaustive list of papers (1,693 references are listed) but some papers may be omitted. The emphasis is to present papers written in English language. Sheet material forming processes are not included. Practical implications -A very useful source of information for theoretical and practical researchers in computational material forming as well as in academia or for those who have recently obtained a position in this field. Originality/value -There are not many bibliographies published in this field of engineering. This paper offers help to experts and individuals interested in computational analyses and simulations of material forming processes.

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Development of simulation code for calculating residual stress distribution in D-I cans produced by both-sided ironing process

Cited by 4 publications

References 0 publications

Influence of process parameters on residual stresses in deep-drawing process with FEM and experimental evaluations

Influence of process parameters on residual stresses in deep-drawing process with FEM and experimental evaluations

Numerical analysis for bifurcation fracture of sheet metal forming

Finite element modelling and simulation of bulk material forming

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