Development of Miniaturised Fibre-Optic Laser Doppler Velocimetry for Opaque Liquid: Measurement of the Velocity Profile in the Engine Oil Flow of a Lubrication System

Abstract

This study developed a fibre-optic laser Doppler velocimetry sensor for use in opaque, high-temperature, and high-pressure fluid flows by inserting the fibre perpendicular to the main flow. The tip of the optical fibre was obliquely polished and chemically etched using a buffered hydrofluoric acid solution, and a reflective mirror was deposited on the surface of the oblique fibre tip. Based on the results of the verification test using the rotating annular open channel, the fabrication conditions of the fibre tip were optimized for measuring the lubricating oil flow. The flow velocity profiles in the engine’s oil flow of the lubrication system during engine bench testing were measured. These velocity profiles were influenced by variations in the measurement position, oil temperature, and engine speed. The measurement accuracy of this sensor was compared with the volumetric flow rate obtained by cross-sectional area integration of the flow velocity profile, as measured using a Coriolis flowmeter, and the difference was within 1%. By combining computational simulation for flow and optical attenuation and particle scattering in light transmission through a working fluid, this fibre-optic sensor achieved a measurement volume of 200 microns in length and 200 microns in width at a distance of 900–1000 microns from the sensor.