Abstract:This Special Issue on Development of Laser Welding and Surface Treatment of Metals contains as many as twenty-two research articles mainly related to the application of lasers, but also on other welding processes that may be competitive to laser technologies under specific conditions. Despite the introduction of lasers for material processing in the 1960s, the continuous development of laser devices also leads to the development and expansion of laser technology applications. This Special Issue is a compendium… Show more
“…The development of higher grades TMCP steel and the requirements for welded structures have prompted extensive study into the characteristics influencing the behavior of these materials in structures during welding and after-weld operation [4 , 5 , 6 , 7] . The characteristic features of high strength structural steels like S960M are make them exceptional for application in the field of engineering structures and highly loaded constructional components like heavy duty trucks, cranes, bridges, mobile cranes, etc.…”
“…The development of higher grades TMCP steel and the requirements for welded structures have prompted extensive study into the characteristics influencing the behavior of these materials in structures during welding and after-weld operation [4 , 5 , 6 , 7] . The characteristic features of high strength structural steels like S960M are make them exceptional for application in the field of engineering structures and highly loaded constructional components like heavy duty trucks, cranes, bridges, mobile cranes, etc.…”
“…There are many techniques for preparing metal matrix composite coatings, such as surface welding [3,4], laser cladding [5,6] and plasma surfacing [7,8]. Among the many preparation methods, plasma surfacing technology has the advantages of low cost, convenient maintenance and strong material adaptability.…”
A WC-particle-reinforced nickel-based alloy surfacing layer was fabricated on 42CrMo ultra-high-strength steel. The microstructure and the mechanical and impact-damage behaviors of the surfacing layers at the evaluated temperatures were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX) and the Vickers hardness tester. Results showed that these WC particles gradually changed from elongated and crisscross needle-like phases to blocks with the increase in impact temperature. Numerous carbide phases (e.g., (Cr,Ni,Fe)23C6) and γ-Ni phases were formed in the substrate matrix. The surfacing layer showed a typical brittle fracture, and the impact energy decreased with the increase in temperature. Moreover, the surfacing layer showed a clear quasi-cleavage fracture morphology without dimples after a 600 °C impact test but exhibited a mixture of dimple fractures and cleavage fractures after the 200 °C and 400 °C impact tests. The Vickers fracture toughness test showed that the average hardness of the surfacing layer after a 600 °C impact test was 383 HV1.0, which is about 0.8 times that after the 200 °C impact test. In addition, the WC particles in the surfacing layer after the 600 °C impact test showed the highest fracture toughness, but the corresponding Ni40A binder phase possessed the lowest fracture toughness.
“…Constant striving to improve the operational parameters of machine parts and tools and to increase their durability has led to the development of surface treatment and coating methods. One advanced modern method of coatings is laser cladding (LC), which shows several advantages when compared to other conventional methods of surfacing and coating [1][2][3]. Laser beams are a heat source used during the cladding process, providing a high value of power density, precise heating of a small material volume, higher processing speeds, and therefore limited heat input, as well as limited penetration depth and low dilution.…”
This article presents the results of a study on the laser cladding of metal matrix composite coatings using an experimental custom-made powder composed of NiCrBSi matrix with 65 wt.% reinforcing hard particles of eutectic WC + W2C. The chemical and phase composition of the powder was designed to ensure high hardness, abrasion wear resistance at moderate dynamic loads and corrosion resistance at high temperature of the coatings. The influence of the basic processing parameters of the laser cladding, especially energy input, on the quality and single bead geometry, the dilution, share of the massive carbides in the matrix, and the fraction share of reinforcing carbides particles on cross-section of the clads, as well as hardness profiles and abrasive wear resistance, were analysed and presented. The microstructure of test coatings, chemical and phase composition were analysed by optical and scanning electron microscopes (OM, SEM), EDS and XRD spectrometers. It was found that the differences in the wear resistance of the coatings produced at different energy inputs of laser cladding were directly related to the share of the massive carbides WC + W2C in the metal matrix NiCrBSi. The tribological characteristics of the coatings were also studied and described. The test results indicate that the coefficient of friction for carbides is slightly higher than for the metal matrix, and therefore the greater the share of carbides, the higher the value of the coefficient of friction of the coating.
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