Antifouling (AF) nanocoatings made of polydimethylsiloxane
(PDMS)
are more cost-efficient and eco-friendly substitutes for the already
outlawed tributyltin-based coatings. Here, a catalytic hydrosilation
approach was used to construct a design inspired by composite mosquito
eyes from non-toxic PDMS nanocomposites filled with graphene oxide
(GO) nanosheets decorated with magnetite nanospheres (GO–Fe3O4 nanospheres). Various GO–Fe3O4 hybrid nanofillers were dispersed into the PDMS resin
through a solution casting method to evaluate the structure–property
relationship. A simple coprecipitation procedure was used to fabricate
magnetite nanospheres with an average diameter of 30–50 nm,
a single crystal structure, and a predominant (311) lattice plane.
The uniform bioinspired superhydrophobic PDMS/GO–Fe3O4 nanocomposite surface produced had a micro-/nano-roughness,
low surface-free energy (SFE), and high fouling release (FR) efficiency.
It exhibited several advantages including simplicity, ease of large-area
fabrication, and a simultaneous offering of dual micro-/nano-scale
structures simply via a one-step solution casting process for a wide
variety of materials. The superhydrophobicity, SFE, and rough topology
have been studied as surface properties of the unfilled silicone and
the bioinspired PDMS/GO–Fe3O4 nanocomposites.
The coatings’ physical, mechanical, and anticorrosive features
were also taken into account. Several microorganisms were employed
to examine the fouling resistance of the coated specimens for 1 month.
Good dispersion of GO–Fe3O4 hybrid fillers
in the PDMS coating until 1 wt % achieved the highest water contact
angle (158° ± 2°), the lowest SFE (12.06 mN/m), micro-/nano-roughness,
and improved bulk mechanical and anticorrosion properties. The well-distributed
PDMS/GO–Fe3O4 (1 wt % nanofillers) bioinspired
nanocoating showed the least biodegradability against all the tested
microorganisms [Kocuria rhizophila (2.047%), Pseudomonas aeruginosa (1.961%), and Candida albicans (1.924%)]. We successfully developed
non-toxic, low-cost, and economical nanostructured superhydrophobic
FR composite coatings for long-term ship hull coatings. This study
may expand the applications of bio-inspired functional materials because
for multiple AF, durability and hydrophobicity are both important
features in several industrial applications.