Silk
fibroin has been explored as a suitable biomaterial due to
its biocompatibility, tunable degradability, low toxicity, and mechanical
properties. To harness silk fibroin’s innate properties, it
is purified from native silkworm cocoons by removing proteins and
debris that have the potential to cause inflammatory responses. Typically,
within the purification and fabrication steps, chemical solvents,
energy-intensive equipment, and large quantities of water are used
to reverse engineer silk fibroin into an aqueous solution and then
process into the final material format. Gentler, green methods for
extraction and fabrication have been developed that reduce or remove
the need for harmful chemical additives and energy-inefficient equipment
while still producing mechanically robust biomaterials. This review
will focus on the alternative green processing and fabrication methods
that have proven useful in creating silk fibroin materials for a range
of applications including consumer and medical materials.