Development of a robot control method for curved seal extrusion for high productivity in an advanced Toyota production system

Sakai, Hirohisa; Amasaka, Kakuro

doi:10.1080/09511920601160262

Cited by 16 publications

(8 citation statements)

References 4 publications

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“…En [27] presentan un nuevo método que incorpora la robótica en el TPS, en busca de una calidad más uniforme a nivel mundial; esta incorporación junto con la simulación computacional y la ingeniería digital, entre otras, propician la renovación del ambiente de trabajo, una alta confiabilidad del sistema, la educación de los operarios y el establecimiento de sistemas inteligentes de control de calidad; todo ello enmarcado en un TSP avanzado que posibilita también la reducción de costos, el aumento de la productividad y la empleabilidad del personal. Manifiestan además, que a futuro los talleres de producción tenderán a migrar hacia este tipo de elementos.…”

Section: Revisión De Literaturaunclassified

Identificación y caracterización de mudas de transporte, procesos, movimientos y tiempos de espera en nueve pymes manufactureras incorporando la perspectiva del nivel operativo

Rave

Rotta

Sánchez

et al. 2011

Ingeniare. Rev. chil. ing.

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Identificación y caracterización de mudas de transporte, procesos, movimientos y tiempos de espera en nueve pymes manufactureras incorporando la perspectiva del nivel operativoIdentifying and characterizing of wastes (Muda) RESUMENSe identifica y se caracteriza en términos de: cantidad, tipo, localización y manifestación, los transportes, tiempos de espera, movimientos y procesos innecesarios en nueve pymes manufactureras de la ciudad de Medellín. El procedimiento constó de las etapas: selección de procesos a estudiar (uno por empresa), capacitación al personal operativo (7 mudas, 5S y gerencia visual), sesión en profundidad con administración de formulario de identificación del muda, verificación en el gemba, y resultados y análisis. Consolidando los hallazgos para las nueve empresas, 151 trabajadores fueron capacitados, los cuales contribuyeron a identificar 1.085 actividades que no aportan valor al cliente, con un promedio de 121 por proceso-empresa, la mayoría fueron transportes (31%) y movimientos innecesarios (29%). Se brindan elementos metodológicos que facilitan la comunicación entre el nivel operativo y los demás, así como la capacitación y la participación activa del mismo, posibilitando identificar oportunidades de mejora para las empresas. Se ofrece información de interés para la academia, el gobierno, los centros de desarrollo tecnológico y el sector productivo.Palabras clave: Pymes, mudas de manufactura, Lean manufacturing, mejora continua. : quantity, type, location and expression, transportation, waiting times, movements, and unnecessary processes, in ABSTRACT Is identified and characterized in terms of

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Section: Revisión De Literaturaunclassified

Identificación y caracterización de mudas de transporte, procesos, movimientos y tiempos de espera en nueve pymes manufactureras incorporando la perspectiva del nivel operativo

Rave

Rotta

Sánchez

et al. 2011

Ingeniare. Rev. chil. ing.

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“…Dijkhuizen et al (1997) mentioned that the automatic system would eliminate the need for 946 h of annual labor and greatly increase the capital requirements. Sakai and Amasaka, 2007 insisted that robots should be applied to several applications in order to improve productivity and achieve a high-quality appearance in life. Robot tools not only increase productivity, but also lower the cost of operating work (Hemmingson, 1998).…”

Section: Spill Over Aspectmentioning

confidence: 99%

Strategies for revitalization for intelligent robot industry in Korea based on structural equation model

Sohn

Kim

2010

Industrial Robot: An International Journal

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Purpose -The purpose of this paper is to investigate the effect of the government's role in boosting the utilization of intelligent robot by considering government support policies along with various other factors, which are potentially influential. This type of investigation will contribute for developing a domestic robot infrastructure in Korea. Design/methodology/approach -A structural equation model is used to investigate the relation among various factors that have a potential influence on robot utilization. In addition, the Robot Utilization Expectation Index of various user groups is developed. The results obtained from the proposed model are expected to provide important feedback information for productivity innovation at the level of both the individual user and the company. Findings -According to the results, the robot function has the highest direct effect on the Robot Utilization Expectation, but excessive policies implemented simultaneously by the Korean Government are not effective on revitalization of the robot industry. It is interesting to note that government policy has the highest indirect effect on robot utilization expectation. Therefore, it is proposed that the government should act as a mediator and focus on fewer policies rather than enforcing various policies simultaneously by different organizations.Research limitations/implications -Although, a focused group consisting of those who are knowledgeable about intelligent robots is surveyed, a limitation to the paper lies in analyzing a relatively small data set. An extended survey with a larger data set remains for future study. Practical implications -The paper includes implications, which contribute towards stimulating the robot industry in Korea. Originality/value -The proposed model is expected to provide important information for productivity innovation at both the individual user and company levels.

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“…1. [3][4][5] The Advanced TPS can, therefore, be expected to realize the establishment of an (a) intelligent quality control system, (b) highy reliable production system, (c) renovating the work environment and (d) bringing up intelligent operators.…”

Section: Advanced Tps the Key To Toyota's Successful Production Stramentioning

confidence: 99%

TPS-LAS MODEL USING PROCESS LAYOUT CAE SYSTEM AT TOYOTA: ADVANCED TPS, KEY TO GLOBAL PRODUCTION STRATEGY NEW JIT

Sakai

Amasaka

2006

J. Adv. Manuf. Syst.

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Recently, Japanese enterprises have been promoting global production to realize uniform quality worldwide and production at optimal locations for severe competition. The authors attempt to propose New JIT (Just in Time) as a new management technology principle for manufacturing in the 21st century. Therefore, this paper concentrates on verifying the effectiveness of the authors' proposed Advanced TPS to success in global production by excellent manufacturing technology as the key to New JIT at Toyota. So far, the authors have established strategic manufacturing technology for the Lean Production called TPS-LAS (Toyota Production System -Process Layout Analysis Simulation) by using Process Layout CAE System. TPS-LAS model contains the three-core system with logistics investigation simulation, digital factory simulation and workability investigation simulation.

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Development of a robot control method for curved seal extrusion for high productivity in an advanced Toyota production system

Cited by 16 publications

References 4 publications

Identificación y caracterización de mudas de transporte, procesos, movimientos y tiempos de espera en nueve pymes manufactureras incorporando la perspectiva del nivel operativo

Identificación y caracterización de mudas de transporte, procesos, movimientos y tiempos de espera en nueve pymes manufactureras incorporando la perspectiva del nivel operativo

Strategies for revitalization for intelligent robot industry in Korea based on structural equation model

TPS-LAS MODEL USING PROCESS LAYOUT CAE SYSTEM AT TOYOTA: ADVANCED TPS, KEY TO GLOBAL PRODUCTION STRATEGY NEW JIT

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