Development of a Predictive Maintenance 4.0 Platform: Enhancing Product Design and Manufacturing

Saidy, Clint; Valappil, Sruthi Puthan; Matthews, Rhea; Bayoumi, Abdel

doi:10.1007/978-3-030-57745-2_86

Cited by 10 publications

(9 citation statements)

References 15 publications

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“…Industry 4.0 innovations such as cyber-physical systems, digital internet resources, and scientific experiments are critical product data sources. Other technologies that can be leveraged for data access include simulation and horizontal and vertical systems integration [41]. Therefore, data analytics leads to better product design decisions and improves customer satisfaction and organizational competitiveness since the designers better understand the target users, thus developing individualized tools and resources.…”

Section: Design For Data Analyticsmentioning

confidence: 99%

How Industry 4.0 and Sensors Can Leverage Product Design: Opportunities and Challenges

Rosário¹,

Dias²

2022

Preprint

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The fourth industrial revolution, also known as Industry 4.0, has led to an increased transition towards automation and reliance on data-driven innovations and strategies. Companies in the manufacturing sector are heavily integrating Industry 4.0 technologies, including cloud compu-ting, cyber-physical systems (CPS), big data analytics, horizontal and vertical system integration, the internet of things (IoT), and additive manufacturing (3d printing). The interconnected systems and processes have significantly increased operational efficiency, enhanced organizational capacity to monitor and control functions, reduced costs, and improved product quality. One significant way that companies have achieved these benefits is by integrating diverse sensor technologies within these innovations, allowing critical data collection on products, equipment performance, and maintenance. The sensors connect systems and machines, allowing them to communicate and track operations for enhanced operations. While numerous research has been conducted to show the role of sensors in industry 4.0, limited studies show how these innovations can leverage product design to maximize benefits and opportunities. Given the rapidly changing market conditions, Industry 4.0 requires new products and business models to ensure companies adjust to the current and future changes. These requirements call for the evolutions in product design processes to accommodate design features and principles applicable in the current dynamic business environment. This research paper employs a systematic bibliometric literature review (LRSB) methodology to explore and synthesize data on how Industry 4.0 and sensors can leverage product design. The results show that various product design features create opportunities to be leveraged to guarantee the success of Industry 4.0 and sensor technologies. However, the research also identifies numerous challenges that undermine the ongoing transition towards intelligent factories and products.

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Section: Design For Data Analyticsmentioning

confidence: 99%

How Industry 4.0 and Sensors Can Leverage Product Design: Opportunities and Challenges

Rosário¹,

Dias²

2022

Preprint

View full text Add to dashboard Cite

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“…In recent years, the evolution of digital technologies has given analog devices a digital footprint. This enables greater connectivity and provides possibilities to achieve higher levels of productivity and thus contributes to the objectives of the maintenance industry [13]. The integration of new digital technologies becomes possible and introduces the term "Industry 4.0".…”

Section: Ar Application Fieldsmentioning

confidence: 99%

“…Opportunities arise to predict the behavior of operators, machines, and systems allowing faster decision-making and less downtime [15]. Predicting maintenance enables getting a holistic view of data sources, collection, and analysis to preserve asset reliability and management [13]. Integrating the Industry 4.0 paradigm in maintenance operations will have far-reaching consequences for the interactions between humans and technology [16].…”

Section: Ar Application Fieldsmentioning

confidence: 99%

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How to Make Augmented Reality a Tool for Railway Maintenance Operations: Operator 4.0 Perspective

et al. 2021

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In the last few decades, several initiatives and approaches are set up to support maintenance procedures for the railway industry in adopting the principles of Industry 4.0. Contextualized maintenance technologies such as Augmented Reality (AR) overlay can integrate virtual information on physical objects to improve decision-making and action-taking processes. Operators work in a dynamic working environment requiring both high adaptive capabilities and expert knowledge. There is a need to support the operators with tailor-based information that is customized and contextualized to their expertise and experience. It calls for AR tools and approaches that combine complex methodologies with high usability requirements. The development of these AR tools could benefit from a structured approach. Therefore, the objective of this paper is to propose an adaptive architectural framework aimed at shaping and structuring the process that provides operators with tailored support when using an AR tool. Case study research is applied within a revelatory railway industry setting. It was found that the framework ensures that self-explanatory AR systems can capture the knowledge of the operator, support the operator during maintenance activities, conduct failure analysis, provide problem-solving strategies, and improve learning capabilities. This study contributes to the necessity of having a human-centered approach for the successful adaption of AR technology tools for the railway industry.

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“…Dada la novedad de las tecnologías aquí comentadas, la disponibilidad de ejemplos aplicados a productos industriales o sistemas concretos no es muy abundante. Saidy et al [6] exponen la implementación de un Sistema de Mantenimiento Predictivo 4.0 en una planta desaladora, utilizando los datos obtenidos de los diferentes sensores para mejorar el diseño de la planta. Tecnologías como la realidad aumentada y la fabricación aditiva se han aplicado con éxito al mantenimiento de aeronaves [7], lo que ha permitido el diseño y la fabricación de piezas de avión optimizadas que, posteriormente, se han instalado en sistemas críticos de la aeronave.…”

Section: Introductionunclassified

Aplicación de tecnologías disruptivas para la digitalización del mantenimiento ferroviario

2022

Congreso Iberoamericano De Ingeniería Mecánica-Cibim 2022

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ResumenLa Industria 4.0 está revolucionando el modo en el que se abordan todos los aspectos de un producto o servicio, y el ferrocarril no es ajeno a ello. Tradicionalmente, el mantenimiento realizado en el ferrocarril se ha centrado en un enfoque preventivo, pero los paradigmas del Mantenimiento 4.0 implican una evolución hacia estrategias de mantenimiento más novedosas basadas en la monitorización de la condición y el mantenimiento predictivo. En este artículo se sientan las bases para el desarrollo de un gemelo digital del bogie de un tren de Alta Velocidad que facilite la adopción estas nuevas metodologías. Para ello, se propone un gemelo digital de bogie compuesto por tres modelos: un modelo geométrico generado por ordenador, un modelo de elementos finitos y un modelo multicuerpo. Los tres modelos proporcionan la información inicial para el comportamiento dinámico del sistema que deberá ser completado con información del sistema real en operación.

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Development of a Predictive Maintenance 4.0 Platform: Enhancing Product Design and Manufacturing

Cited by 10 publications

References 15 publications

How Industry 4.0 and Sensors Can Leverage Product Design: Opportunities and Challenges

How Industry 4.0 and Sensors Can Leverage Product Design: Opportunities and Challenges

How to Make Augmented Reality a Tool for Railway Maintenance Operations: Operator 4.0 Perspective

Aplicación de tecnologías disruptivas para la digitalización del mantenimiento ferroviario

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