Development of a Novel Production Model for Labour Productivity: Modular Construction Toolkit Design

Abstract

The building industry faces a number of prominent challenges in the coming period. In this article, we focus on productivity in construction, which lags behind other industries despite technological developments. There is an urgent need for more efficient production methods. In other words, the potential for increasing productivity in construction is enormous. As in other industries, the key to this lies in process orientation, process standardization, and digitization. Lean construction approaches offer innovative solutions here by aiming to maximize customer value while minimizing waste, applying the principles of lean production to construction processes. However, building products are distinct in nature. Efforts to standardize them have achieved partial success, but only within specific product categories and for certain customer needs. Most construction activities remain highly unique. An alternative solution lies in standardizing work processes and not the final product. By adopting this method, one can considerably decrease individuality in production without compromising the essential uniqueness of the building product. Consequently, it is crucial to gain a deeper understanding of the standardization of production processes and the dynamics within the construction sector. This article introduces a modular construction toolkit designed to standardize production processes at construction sites. This toolkit consists of a series of consistent process steps, each linked to a standard time metric. Using this classification, a production model is constructed from a select number of recurring processes, leading to an ontological representation of production. This modular approach allows diverse production processes to be compared based on productivity, as they are composed of consistent and comparable sub-processes. Such a comparison is crucial for continuous production optimization. This method also enables the pinpointing of the most wasteful processes across various construction sites. While the primary data generation use case is centred on special civil engineering (special foundation engineering), the core concepts can be applied to general building construction.