The g-TiAl materials is an attractive alternative candidate for aerospace and automotive applications because of its properties, such as low density (%3.8 g cm À3 ), high specific yield strength at high temperature, and high creep and oxidation resistance. [1][2][3][4][5] The high niobium containing TNB alloy with the composition of Ti-45Al-5Nb-0.2C-0.2B (at.%) has been developed by the Helmholtz-Zentrum Geesthacht (HZG) for applications in turbine construction. The alloy shows excellent mechanical properties, with 907-939 MPa yield strength, 917-1033 MPa ultimate tensile strength and 1.08-1.44% of elongation to fracture for rolled sheet material at 23 8C. [6] However, the low ductility and fracture toughness of g-TiAl-based alloys at ambient temperature and their limited weldability restrict their industrial and commercial application. [1] Laser beam and electron beam welding has been tried to produce sound TiAl joint. However, longitudinal and transverse cracks were observed in the welding seam. [7][8][9] The material is intrinsically brittle and the high cooling rate results in a welding zone with high residual stress and thermal strain.Nevertheless, it was reported that with proper selection of the cooling rate, butt joining can be achieved for small work pieces. [9] Thus, the goal of the present work is to improve the welding zone microstructure and reduce the residual stress of laser beam-welded specimens via post-weld heat treatments, which is important for increasing the weldable specimen size.
Materials and ExperimentsTNB powder material was produced using a powder metallurgical approach by means of gas atomization in the PIGA (plasma melting induction guiding gas atomization) facility at HZG. The powder particles were degassed, welded, hot-isostatically pressed (HIP), and finally extruded into a cylindrical rod. Plates of 13 Â 50 Â 2 mm 3 were extracted by electro-discharge machining (EDM) and subsequently cleaned to remove oxides and remnants. The two laser beams were simultaneously generated by two Nd:YAG laser operation stations (power output P 1 : 0-2200 W, P 2 : 0-3300 W). A robot was used to operate the work station and laser beam movement (Figure 1a). One laser beam for in situ heat treatment was defocused into a large spot size and used for whole-plate (d ¼ 60 mm, see Figure 1b) and local (d ¼ 20-40 mm, see Figure 1b) pre-heating, to ensure the temperature of the welding line was above the brittleductile transition region. The second laser was used for keyhole welding. The plates were positioned in a closed chamber, which was filled with argon to protect the specimen from oxidation. Helium was used as the working gas, and it was injected from the welding cone from above. During butt welding, a minimal clamping force was applied on the work pieces to keep them in place.
COMMUNICATION[*] J. This paper describes a way to improve the microstructure and mechanical properties of welding seams by in situ and conventional post-weld heat treatments for laser beam welding of the Ti-45Al-5Nb-0.2C-0.2B allo...