Developed numerical Analysis of Residual Stress caused by Welding and Cutting in Steel Structures

Abstract

The welding and flame‐cutting process in the steel construction are commonly used, especially for the bridge structure. Some experiments about welding and cutting have been done separately by some researchers. The results from the experiments were also compared with the results from the numerical simulation under 3D or 2D models. The agreements between those results are as good as they predicted. Therefore, the numerical simulation is a better way to analyze the quality of the steel construction after welding and cutting without time‐consuming and a large amount of cost. But there are only a few research about the numerical simulation and the some of them are aimed to verify the experiments. In this study, the calculation about the residual stresses after welding and thermo‐cutting are considered from 3D‐model into 2D‐Model. The heat source model is simply regarded as curves of time and welding energy with the algorithm methods. And no matter the change of the parameters of the model and the heat source, the heat transfer and the residual stresses can be calculated with the 2D models as fast as possible. By the means of the finite element software Abaqus, the I‐profiles are easy to receive the job results with the input parameters. The influence of the welding and cutting process are visual and direct.