Determination of calcination conditions to achieve required hydraulic properties and mineral composition. Grinding before and after calcination. Determination of proper grout mixing procedure to achieve desired fluidity, volume stability and penetration characteristics.
Purpose:The aim of this study is to produce a nano-sized hydraulic injection material for the consolidation of historic buildings from natural hydraulic lime obtained by calcination of an argillaceous limestone.
Theory and Methods:Natural hydraulic lime samples were produced by calcining the raw material at 950℃ and 1100℃. The mineral and chemical composition, cementation and hydraulic index values of the calcined samples were determined by XRD and XRF analyses. The sample calcined at 1100℃ was found suitable for injection material production and subjected to mechanical grinding. For comparison, the cementation and hydraulic index values of the sample and of a commercial injection material commonly used were calculated by means of XRF analysis, and their grain sizes were determined by DLS analysis. Various grouts were produced using different water/binder and chemical admixture ratios in order to investigate the availability of the sample in the injection process. Fluidity, volume stability and penetration properties of the produced grouts were evaluated by Marsh Funnel, Flow Cone, bleeding, and sand column tests. In addition, bending and compression tests were performed on the 28 th and 90 th days to compare the mechanical properties of the hardened grouts.
Results:The comparison between the ground sample and the commercial product revealed that the grain size of the ground sample is smaller than that of the commercial product and is in the nanometer range, and cementation and hydraulic index values of the sample are higher than that of the commercial product. The obtained injection material provides the limit requirements of Marsh Funnel, Flow Cone, bleeding, and sand column tests when water/binder ratio, super plasticizer amount and mixing procedure determined by preliminary tests are used. Moreover, flexural and compressive strength of the new injection material at 90 days were higher than that of the commercial product.
Conclusion:Argillaceous limestone sample calcined at 1100℃ and cooled slowly showed appropriate hydraulic properties for injection material production. After grinding the sample, the measurements revealed that it has a more homogeneous and smaller grain size (416 nm mean) distribution, and higher hydraulic properties than the commercial injection material commonly used in restoration works. Grouts produced with the ground sample provides the limit values required for fluidity, volume stability and penetration. In conclusion, a hydraulic injection material with nanoscale grains has been produced which can be an alternative to existing commercial materials for the consolidation of historic buildings.