The stabilization of olefins in a thermally processed bitumen is
a focal area for the development of bitumen partial upgrading technologies.
Although a number of approaches have been proposed, including alkylation,
oligomerization, and adsorption, hydrotreatment is still the most
effective strategy for treating olefins in thermally cracked products
such as coker naphtha. In our previous work, we studied the hydrogenation
of model olefin compounds to understand their reactivity under mild
conditions. This paper is a follow-up study focusing on the hydrotreatment
of olefins in a thermally processed bitumen using a bench-scale continuous
hydroprocessing unit. Two different scenarios were investigated: (1)
hydrotreating the olefin-rich light fraction (IBP-280 °C) of
the thermally processed bitumen product and (2) hydrotreating the
whole product. The cracked feedstock was prepared by processing oil
sand bitumen under visbreaking conditions. It was found that on-specification
product for olefin content (<1.0 wt % 1-decene equivalent) could
be obtained by hydrotreating the light fraction at lower temperatures
(∼275–300 °C) and with less hydrogen as compared
to hydrotreating the whole bitumen product, for which temperatures
close to 325 °C are required in addition to about double the
hydrogen input. Hydrotreating the whole product, however, brings the
benefit of markedly reducing the total acid number and increasing
the American Petroleum Institute gravity, which can be helpful to
achieve the product quality goals of partial upgrading. Product characterization
by advanced techniques such as 1H NMR and two-dimensional
gas chromatography has revealed interesting reactivity patterns of
olefins, sulfur compounds, and aromatics during mild hydrotreatment.