Mechanical and contamination-resistant
properties are the most crucial and challenging issues that impede
the practical applications of sol–gel antireflective (AR) coating.
In this paper, we report a low-temperature vapor surface treatment
strategy for the partial embedding and surface functionalization of
silica nanoparticles (SNPs) on flexible polymeric glass substrates.
SNPs, which were synthesized via the Stöber method, were partially
embedded into the polymeric glass substrates by vapor-phase surface
treatment using volatile chloroform. Further vapor-phase surface treatments
by water and hexamethyldisilazane (HMDS) were applied successively
to achieve high trimethylsilyl coverage of the SNPs. The HMDS modification
could convert the polar surface of SNPs to a nonpolar surface for
contamination resistance, while ammonia, as a byproduct generated,
could help to cross-link the SNPs via self-condensation of silanol
groups, thus hardening the coating. The SNP-CWH coated polymethylmethacrylate
(PMMA) substrate shows an average transmittance of 98.62% in the wavelength
region of 400–800 nm, which is 6.32% higher than that of the
uncoated bare PMMA. The AR performance of SNP-CWH coated PMMA shows
almost no degradation after 100 times of rubbing or bending, indicating
the greatly enhanced abrasion resistance and flexibility. Furthermore,
the SNP-CWH coating exhibits superior contamination-resistant property,
where the transmittance curve of the coated substrate displays a barely
noticeable change after exposure to a “dirty” environment
with water and organic contaminants for 6 months. This work paves
a new way for developing mechanically robust and contamination-resistant
AR coating for polymeric substrates.