Helium
recovery and purification from a natural gas process is
increasingly being investigated globally to address rising market
demand, as traditional helium sources become depleted. Here, process
simulations of two types of inorganic membranes were undertaken in
Aspen HYSYS to investigate the possibility of recovering and purifying
helium from the Nitrogen Rejection Unit (NRU) offgas close to the
NRU’s operating temperature. The two membranes were a cobalt-silica
membrane that has He/N2 selectivity through molecular sieving
and a zeolite membrane that has N2/He selectivity at low
temperatures, because of surface diffusion. Both membranes were able
to achieve the desired He recovery and purification through a three-membrane-stage
process, and for a feed of 4% He, the cobalt-silica membrane could
achieve the same separation performance through a two-membrane-stage
process above 340 K, because of increasing selectivity with temperature.
In contrast, the zeolite membrane could not operate above 220 K, because
of the loss of the surface diffusion mechanism. The difference in
permeance of the two membranes significantly affected the membrane
area, with the cobalt-silica membrane requiring three orders of magnitude
more area than the zeolite membrane to recover and purify the same
amount of helium. However, the zeolite membrane’s selectivity
for N2 meant that the vast majority of the NRU offgas passed
through the membrane into the permeate streams. Hence, to ensure a
high helium recovery, the permeate streams from the second and third
membrane stages must be recycled, resulting in permeate gas throughputs
that are orders of magnitude higher than the cobalt-silica membrane
process. This placed significant recompression duty on the zeolite
membrane process, compared to the cobalt-silica process, and, as such,
the zeolite membrane’s power duty for helium separation was
at least five times greater than that of the cobalt-silica membrane.
Hence, there is a tradeoff between the two inorganic membranes for
helium recovery and purification, based on required membrane area
and power demand.