Design of a Spiral Double-Cutting Machine for an Automotive Bowden Cable Assembly Line

Abstract

The manufacture of automotive components requires innovative technologies and equipment. Due to the competitiveness in the sector, the implementation of automatic and robotic equipment has been vital in its development to produce the largest number of products in the shortest amount of time. Automation leads to a significant reduction in defects and enables mass production and standardization of the final product. This work was based on the need of an automotive components’ company to increase the rate of spiral cable cutting, used as protection for Bowden (control) cables. Currently, this component, used in automotive systems, is processed with simple cutting machines and cleaning machines. Based on the design science research (DSR) methodology, this work aims to develop a machine capable of performing the cutting and cleaning of two spiral cables simultaneously and automatically. The development of this machine was based on existing machines, and the biggest challenge was the implementation of a double-cutting system. The designed machine met the initial requirements, such as enabling the simultaneous cut of two spirals, being fully automatic, doubling the output over the current solution, and fully complying with the current legislation.

Industrial Process Improvement by Automation and Robotics

“…Manufacturing: One of the primary applications of automation and robotics is in manufacturing. Automated assembly lines have become the main assurance of companies' competitiveness [33,34], producing a wide range of products, from consumer electronics to automobiles. Robots can handle repetitive and hazardous tasks with precision and consistency.…”